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Updated by Thermodyne Boilers on Jan 09, 2019
Headline for Welcome to Thermodyne Engineering Systems
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Welcome to Thermodyne Engineering Systems

Going forward, this blog will serve all who are interested to read more about Steam Boilers. Thermodyne Engineering Systems is a leading Boiler manufacturing unit of Northern India. Our all Product Line Includes Steam Boilers, Hot water generators, Hot Air Generators, Waste Heat Recovery Boilers, Thermic Fluid Heaters and their accessories viz. Industrial Chimneys, Tanks, Pressure Vessels etc..



For complete combustion, fuels need the certain quantity of oxygen (present in Air) in order to give useful heat. If only net (stoichiometric) air is supplied combustion may be incomplete. To ensure complete combustion, combustion chambers are supplied with excess air. Too much Excess Air may take away useful heat and increase losses.


Thermodyne Engineering Systems

Thermodyne Engineering Systems

Going forward, this blog will serve all who are interested to read more about Steam Boilers. Thermodyne Engineering Systems is a leading Boiler manufacturing unit of Northern India. Our all Product Line Includes Steam Boilers, Hot water / Hot Air Generators, Waste Heat Recovery Boilers, Thermic Fluid Heaters and their accessories viz. Chimneys, Tanks, Pressure Vessels etc..

We made a modest beginning in the year 2000 but slowly by virtue of our strong commitment to customer service and continuous improvement we learned very fast and in short span of 15 years we have acquired major market share of Boiler market and have becomes a trustworthy name in Boiler industry.

We design and produce a number of designs for various fuel options. Our main Product Models are:
Intech - An Internal Furnace, Packaged Boiler
Combitherm - Water wall Membrane Design Boiler for Agro-waste Fuels
Combitherm Ultra - Compact, Space saver Agro-waste Fired requiring minimum Site work
Savemax - 3 Pass Fully Wet-back Oil or Gas Fired Boiler
Revosteam - Vertical Coil Type Multi-pass Boiler

Our workshop is approved by IBR and all our processes are as per ISO-9001:2008. We always strive for Quality improvements in our Products, Services and Processes to enhance Energy efficiency and Customer Experience.

11Attributes of a Good Boilers - Thermodyne Engineering System

High Thermal Efficiency Simple construction Optimum Heat Transfer Area Compact small foot Print Ability to meet Load Fluctuations Ease of maintenance & Inspections Low furnace Heat Release Rates Good water side circulation Large steam disengaging area Strong Ruben to with stored wear & Corrosion. Joints should be accessible and away from direct flame implements.

12 MAJOR LOSSES IN A BOILER - Thermodyne Engineering System

Dry Flue Gas Losses (Stack losses) H2 Losses Moisture in Fuel Moisture in Air CO Losses Surface Losses - Due to Poor Insulation Fly Ash Losses - Heat Carried by Fly Ash Bottom Losses (Unburnt Losses) OTHER LOSSES Losses due to poor Smoke side Boiler sealing. Losses due to Steam leakages.

WASTE HEAT RECOVERY: SAVING IS EASY - Thermodyne Engineering System

A waste heat recovery unit (WHRU) is an energy recovery heat exchanger that recovers heat from various processes and utilizes it for other uses. Benefits: Energy Saving Reduction in Pollution Reduction in equipment size High-efficiency heating equipment WHRU can recover heat from: Boiler Flue Gas Furnace Flue Gas DG Cooling water DG Exhaust Low-pressure waste ...

Wishing all of you a prosperous and Happy New Year - Thermodyne Engineering System

Dear All, It has been a pleasure working passionately to save energy costs for our customers. We thank all our vendors who have whole heartily supported us in all our projects. We are grateful to our customers and clients for trusting us. We are proud of our staff and workers who tirelessly & happily performed ...

10 BOILER SAFETY HACKS YOU SHOULD KNOW - Thermodyne Engineering System

Boiler, being a fired pressure vessel, may be a potential hazard. Boiler operators and engineers should pay close attention to following safety devices for safe use: 1. Safety Valve: Prevents the boiler being operated above its maximum permissible working pressure 2. Water gauge glass: It is designed to verify the actual level of water in ...

5 MAJOR LOSSES DUE TO SCALING IN BOILERS - Thermodyne Engineering System

A hard coating deposit on the heat transfer surface of the boiler is called scaling. Boiler scale is caused by precipitation of TDS (calcium, magnesium, iron, silica etc.) in the boiler. Effects: 1. As scale is insulator of heat it reduces heat transfer leading to heat loss 2.

Happy Lohri !! - Thermodyne Engineering System

May this Lohri festival of zeal and verve fill your life with lots of energy and enthusiasm and may it help you bring happiness and prosperity to you and your loved ones. Tweet

HAPPY MAKAR SANKRANTI !! - Thermodyne Engineering System

With Great Devotion, Fervor And Gaiety, With Rays Of Joy And Hope, Wish You And Your Family, Happy Makar Sankranti!! Tweet


What is water hammer? Water hammer is a wave / loud hammer like sound, caused when a fluid in motion is forced to stop or change direction suddenly.

Combitherm - Ultra Boilers - Thermodyne Engineering System

Combitherm - Ultra boiler is factory assembled unit, installed on a skid base-frame requiring minimum site work.


An economizer is a device, which increases the temperature of feed water using waste heat of flue gases leaving the boiler through the chimney.

Savemax | 3 Pass Smoke Tube Design Oil / Gas Fired Boiler

Savemax is that the conventional 3 pass smoke-tube design Oil / Gas fired boiler manufacturer & supplier having internal water-cooled Furnace in India

HOW DOES A WATER SOFTENER WORK? - Thermodyne Engineering System

What is water softening? Water softening is replacing of magnesium, calcium and other scale causing cations with sodium ions. What is water softener? * Water softeners are ion exchangers that are designed to remove ions, which are positively charged. * A water softener consists of a pressure vessel containing cation exchange resin.

Steam Trap Assemblies - Thermodyne Engineering System

A steam trap is an essential element of a steam distribution piping system. As steam flows through a pipe, it cools off due to heat losses and converts into hot water; this hot water is called condensate. The function of a steam trap is to release condensate so that only steam remains in the system.

Revosteam - Water Tube Coil Type Boilers | IBR and Non IBR..

REVOSTEAM is the conventional forced circulation type water tube coil type boiler incorporating the unique principle of combustion known as 'Reverse Flow'.

SENSIBLE HEAT & LATENT HEAT - Thermodyne Engineering System

SENSIBLE HEAT * Sensible heat produces a rise or fall in temperature of substance * Sensible heat does not change physical state of substance LATENT HEAT * Latent heat changes the state of substance i.e. Liquid to Gas, Solid to Liquid and Liquid to Solid in case of boiler.

Boiler Water Chemicals - Thermodyne Engineering System

Thermodyne Engineering Systems -Manufacturer and Supplier of Boiler Water Chemicals, Hot Water Generators, Hot Air Generators in Ghaziabad, U.P., India.

WHAT CAUSES FLASH STEAM? - Thermodyne Engineering System

Flash steam is low-pressure steam formed when hot condensate is released from a higher pressure to a lower pressure within steam boiler system
1. When hot condensate is discharged into a lower pressure environment, its total energy remains the same.
2. At this point saturation point (temp at which condensate can exist in both liquid & gaseous state) of condensate drops.
3. The excess amount of energy causes part of water to evaporate and to form flash steam

6 WAYS TO GET RID OF FOAMING IN BOILER - Thermodyne Engineering System

Formation of the layer of froth or stable foam on the surface of the water is called Foaming.

THERMOSIPHONING - Thermodyne Engineering System

Thermosiphoning is a process that utilizes basic laws of thermodynamics to create a movement of heated supply of water without the necessity of a mechanical pump.
• Thermosiphon refers to a method of passive heat exchange based on natural convection
• Movement of liquid starts when liquid in loop is heated and become less dense
• Convection move heated liquid upwards in the systems and is simultaneously replaced by cooler liquid returning by gravity
• Thermosiphoning is used for circulation of liquids & volatile gases in heat pumps, water heaters, boilers and furnace etc.

WHAT IS STEAM TRAP? - Thermodyne Engineering System

Steam traps are a type of automatic valve that filters out condensate and non condensable gases and air with negligible consumption of steam.