organic fertilizer production line

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. mainly produces 1-200000 tons of organic fertilizer production line, npk fertilizer production line, bio organic fertilizer production line, BB fertilizer complete equipment, rotary drum granulator, double roller granulator, organic fertilizer granulation machine and other fertilizer equipment. Zhengzhou Huaqiang fertilizer equipment has been developing and innovating for many years. In the future, on the road of enterprise development, it adheres to the development and scientific concept, meets difficulties with high-quality service, and strives for perfection.
The raw materials of organic fertilizer production line mainly come from plants and / or animals, which are applied to soil to provide plant nutrition as its main function. Through the processing of biological materials, animal and plant wastes and plant residues, the toxic and harmful substances are eliminated, and a large number of beneficial substances are rich, including a variety of organic acids, peptides and rich nutrient elements including nitrogen, phosphorus, potassium, etc. It can not only provide comprehensive nutrition for crops, but also has long fertilizer efficiency. It can increase and renew soil organic matter, promote microbial reproduction, and improve soil physical and chemical properties and biological activity. It is the main nutrient for green food production.
Organic fertilizer production process:
1. This process is mainly designed for organic raw materials such as farm manure, paper mill sludge, crop straw, waste residue of sugar and wine factory and urban organic waste.
2. Before granulation, in order to reduce the moisture content of organic materials, improve organic matter and kill bacteria, the raw materials should be fermented first. In the process of fermentation, the organic components and nutrients necessary for aerobic fermentation should be added. Through the high temperature produced in the fermentation process to kill bacteria and evaporate water, the fiber materials will be decomposed. At the same time, open-air fermentation can also be used, using sunlight and organic matter for fermentation.
3. After fermentation, the moisture content of the material is reduced to below 35%, and the organic matter is increased by more than 5%. Then, the material is dried by a high humidity material dryer to further remove moisture, and then the material is crushed by a special pulverizer to meet the requirements of granulation.
4. The powder inorganic raw materials such as N, P, K and so on enter the mixing procedure with the powdery organic materials after being measured, and the evenly mixed materials are transported to the granulator by belt.
5. After granulation, although the particles have been formed, the moisture content of the particles is too high to meet the requirements of uniform packaging speed. The material is transported to a rotary dryer for drying.
6. After cooling, the particles pass through coarse and fine sieves to screen out large particles and fine powders to obtain finished products. After the large particles are returned to the granulator together with the subdivision under the fine screen after the return crusher, they participate in the granulation process again.
Organic fertilizer production plant cost about 500000 yuan to 1000000 yuan.

Process flow of powdery organic fertilizer production line
Generally, the moisture content of livestock and poultry manure is 75% - 80%, which needs to be dehydrated to 40% - 45%. Then, the raw materials removed are mixed into straw powder for stirring, and then they are put into fermentation tank for aerobic fermentation. The fermentation time is 7-8 days in summer and 13-15 days in winter in southern China. The temperature is measured during fermentation. When the temperature reaches 65-6 ℃, the composting (stirring, crushing and cooling) is carried out, The fermentation agent can also be added to accelerate the decay of various fibers. After reaching the fermentation days, it can be discharged from the tank. At this time, the moisture content of the material is between 32% - 42%.
At this time, the materials out of the tank are stored in the secondary fermentation field for secondary fermentation. They are stacked in the length x width x height of 30x3x3m. The size can also be determined according to the output. The second anaerobic fermentation is generally 5-7 days, and the second fermentation time can be determined according to the production volume, which should not exceed 20 days at most. The white hyphae in the fermented products and the flavor of distiller's grains can be produced at the same time. In the organic fertilizer production process, the secondary fermentation field can also be used as the raw material storage field.
Next, the fermented raw materials can be crushed with a special grinder, which can be crushed to the granulation requirements, generally 0.5-0.08mm (24-50 mesh). At this time, the crushed raw materials are put into the horizontal mixer for mixing, and humic acid or nitrogen, phosphorus, potassium, reinforcing powder and organic matter can be added to meet the formula requirements, which meets the national standards.
The organic fertilizer production line with an annual output of 5000 tons requires about 700m fermentation tank plant, 500m processing plant and 400m warehouse and office area. The organic fertilizer production plant cost is about 350000 to 500000 yuan.

There are two steps to process commercial organic fertilizer in the organic fertilizer production line: early fermentation and treatment part and deep processing granulation part. Organic fertilizer equipment needs fermentation compost windrow turner, crusher, mixer, fertilizer granulator, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.
The early fermentation part: a 3 m wide × 50 m long fermentation tank (which can ferment more than 200 tons of raw materials) or one machine with multiple tanks is needed. Then the raw materials (feces, biogas residue and straw) are stacked in the fermentation tank. 1 kg of composting agent is mixed with 20 kg of water and mixed in the raw material pile. 1 kg of decomposition agent can ferment 1 ton of raw materials. The organic fertilizer production machine can ferment and turn the materials in the fermentation process. The temperature is about 0 C ° and the fermentation period is 7-10 days and 2 days Once thrown, it will be completely rotten.
The raw material of organic fertilizer is fermented and decomposed, crushed by a semi wet material grinder, screened out by a roller screen, and then fermented. The fine material can be granulated, with a more beautiful appearance and higher granulation rate. After fermentation, the material (moisture content is 35%) is mixed by mixer, granulation for granulator machine for fertilizer, and then it is dried by organic fertilizer dryer, cooled by cooler, screened by drum screening machine, and returned to blender. Qualified products can be coated with calcium, magnesium, sulfur and other trace elements through coating machine, powder puffer, silo and packaging machine.
Fertilizer machine manufacturers are not easy to find, please come to Zhengzhou Tianci Heavy Industry Machinery Co., Ltd!!! Zhengzhou Tianci Heavy Industry Machinery Ltd has been established for 20 years. It has experienced many ups and downs, rich production experience and continuous innovation spirit. Our main production of organic fertilizer machines are: fertilizer granulator, crusher, mixer, double roller granulator, conveyor, compost windrow turner, coating machine, packaging machine, dryer, cooler, screening machine, etc., while the sale of 1-200000 npk fertilizer production line, organic fertilizer production line, biofertilizer project production line, BB fertilizer complete equipment. We provide customers with a series of after-sales services, such as plant design, equipment debugging and installation. We are looking forward to cooperating with you!

There are two steps to process commercial organic fertilizer in the organic fertilizer production line: early fermentation and treatment part and deep processing granulation part. Organic fertilizer equipment needs fermentation compost windrow turner, crusher, mixer, granulator machine for fertilizer, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment. Organic fertilizer production plant cost about 250000 yuan.
1. Investment income
The pig manure organic fertilizer production line has the advantages of less investment, good economic benefits and great wealth for you.
2. High quality fertilizer
Taking livestock manure and urine as an example, the final urine discharged by a pig in a year can be retted into 2000-2500 kg organic fertilizer, which contains 11% - 12% organic matter, 0.45% nitrogen, 0.19% phosphorus pentoxide and 0.6% potassium oxide, which can meet the annual fertilizer consumption of one mu. These organic fertilizers are rich in nitrogen, phosphorus, potassium and other nutrients, with the content of more than 6% and the content of organic matter more than 35%.
3. High yield
An organic fertilizer production line has an annual production capacity of 30000 tons and an annual treatment capacity of 80000 cubic meters. (small organic fertilizer production line depends on equipment size)
4. Large market demand
An organic fertilizer production line can not only meet the needs of local fertilizer, but also meet the needs of surrounding markets. Bio organic fertilizer is widely used in farmland, fruit trees, flowers, landscaping, lawn, soil improvement and other fields, with good results.
5. Policy support
The state subsidizes agriculture and supports this industry very much, so it is a very good choice to make investment choice!
Fertilizer machine manufacturers are not easy to find, please come to Zhengzhou Tianci Heavy Industry Machinery Co., Ltd!!! Zhengzhou Tianci Heavy Industry Machinery Ltd specializes in the production of fermentation compost windrow turner, organic fertilizer granulator, fertilizer mixer machine, fertilizer crusher and other organic fertilizer machines. We also provide a complete set of organic fertilizer production process, npk fertilizer manufacturing process, bio organic fertilizer production process, BB fertilizer production equipment. We have been stepping forward the pace of machine progress, hoping to use the best fertilizer equipment to feed back our users!

The annual output of organic fertilizer is 70 thousand tons, organic fertilizer mixer, rotary mixer, rotary mixer, organic fertilizer production line. Organic fertilizer production line produces organic fertilizer with pig and chicken manure as raw materials, without any chemical components. Chicken and pig have poor digestion capacity and can only consume 25% of the nutrients, while the other 75% of the nutrients in feed are discharged with feces, so that the dry products contain nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other components.
Introduction of equipment for 70 kt / a organic fertilizer production line
1. Fermentation compost windrow turner: it can ferment and turn the materials in the fermentation process.
2. Crusher: crushing high humidity materials and other raw materials in the organic fertilizer production process.
3. Mixer: to mix a variety of raw materials.
4. Granulator: Granulation of mixed materials; easy to separate and package.
5. Dryer: drying granular materials with certain humidity.
6. Cooler: it can quickly cool the dried materials and increase the production efficiency.
7. Screening machine: screen and grade the finished fertilizer.
8. Coating machine: the particles are coated outside to prevent the caking of fertilizer.
9. Automatic weighing and packaging machine: quantitative bagging and packaging of finished products.
The 70000 tons organic fertilizer production plant cost will be affected by high configuration, low specification, different equipment required and other factors. It is recommended that you call the organic fertilizer equipment manufacturer directly for consultation.

The automatic batching organic fertilizer production line belongs to the installation form of split combination, which is composed of aggregate storage hopper, belt conveyor, metering system, weighing bucket, frame, electric control system, etc. Each storage bin is equipped with a weighing bin, one bin and one scale, continuous weighing and continuous configuration. In the configuration process, all kinds of materials are fully mixed, which reduces the working strength of the mixing mixer. The automatic batching machine belongs to the installation form of split combination, which is composed of aggregate storage hopper, belt conveyor, metering system, weighing bucket, frame, electric control system, etc. Each storage bin is equipped with a weighing bin, one bin and one scale, continuous weighing and continuous configuration. In the configuration process, all kinds of materials are fully mixed, which reduces the working strength of the mixing mixer.
The organic fertilizer production process adopts microcomputer control, electronic monitoring, digital prompt and wired remote control. It has many structural forms, flexible combination mode, high weighing precision, high automation degree, fast batching speed, many kinds of ingredients, good control function, continuous batching of various materials at the same time, and can print reports and query the accurate situation of instant batching at any time, with advanced configuration and design Reasonable, easy to operate, excellent performance, easy to control, energy saving, in line with the requirements of environmental protection.
The organic fertilizer production line with an annual output of 5000 tons requires about 700m fermentation tank plant, 500m processing plant and 400m warehouse and office area. The organic fertilizer production plant cost is about 350000 to 500000 yuan.

Many people ask how much a small-scale organic fertilizer production process equipment costs and how it should be used. Here we explain that a set of organic fertilizer equipment is not a fixed equipment as we imagine, but it needs to be determined according to the site and materials. For example, chicken manure has a lot of moisture, so moisture must be reduced when fermenting, and corn cob broken by straw can be added. Otherwise, it can't be made Granulated, but sheep dung is relatively dry. When the water is well controlled during fermentation, there is no need to add straw and other direct granulation. The equipment used for different processes is also different.
Small scale organic fertilizer equipment is in the range of 30000-200000 yuan, each configuration of organic fertilizer production line is different. The low configuration of chicken manure and pig manure organic fertilizer production line only needs grinder, mixer, granulator (optional), screening machine and packaging machine. Therefore, the price of the whole organic fertilizer production line ranges from tens of thousands to hundreds of thousands.
Production process fermentation tank put fermentation material evenly into the fermentation agent turn over the pile fermentation for 7-15 days - out of the tank - Screening - crushing - premixing - packaging (can increase granulation) - sales.
The organic fertilizer production line with an annual output of 5000 tons requires about 700m fermentation tank plant, 500m processing plant and 400m warehouse and office area. The organic fertilizer production plant cost is about 350000 to 500000 yuan.

In terms of technology, the general organic fertilizer production line is divided into powder organic fertilizer production line and granular organic fertilizer production line. Literally, one kind of organic fertilizer is powder and the other is granular. The biggest difference between the two production lines is that the latter uses more equipment, the process is more complex, and the equipment price will be much higher. The conventional configuration of the two production lines is as follows: powdery organic fertilizer production line: fermentation dumper, forklift bin, pulverizer, screening machine, packaging machine. Granular organic fertilizer production line: fermentation dumper, forklift bin, pulverizer, mixer, granulator, dryer, cooler, screening machine, coating machine, packaging machine.

The difference of organic fertilizer production process formula has little effect on the price of the whole equipment. What are the main aspects? For example, if you need to add straw to the raw material, you need to crush it before fermentation. At this time, you need a straw crusher to complete it, which is completely different from the crusher used after fermentation. On the contrary, if your raw materials are smaller, such as rice bran, bean dregs, it saves the cost of this grinder. Therefore, the specific equipment configuration should be determined according to the actual situation.

The organic fertilizer production line with an annual output of 5000 tons requires about 700m fermentation tank plant, 500m processing plant and 400m warehouse and office area. The organic fertilizer production plant cost is about 350000 to 500000 yuan.

A complete set of organic fertilizer production line is a kind of equipment which uses chicken, sheep and pig manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, uses rice bran, yeast, soybean meal and sugar as biological bacteria for fermentation for a certain time, and produces biological fertilizer by mixed fermentation under the action of sulfuric acid.
Organic fertilizer production process equipment needs fermentation compost windrow turner, crusher, mixer, fertilizer granulator, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.
The annual output is the biggest factor affecting the equipment price of the organic fertilizer production line. The annual output of the organic fertilizer production line with the same production process is different, and the price difference is huge. For example, if the annual output of the 5000 ton production line is 150000 yuan, then the 50000 ton organic fertilizer production plant cost about 800000 yuan.
Therefore, to sum up, the price of organic fertilizer production equipment is not fixed. For example, the conventional production line with an annual output of 5000 tons of powdery organic fertilizer may cost about 10 yuan according to the normal price. Some customers say that I don't need equipment for a certain step, and I can complete it by other simple methods. In fact, that's OK. For example, I don't need a packaging machine, I can do it by manpower OK, that saves 20000 yuan of investment.

Organic fertilizer sold on the market is divided into powdered organic fertilizer and granular organic fertilizer. The price of powdered organic fertilizer is several hundred yuan per ton, while the price of granular organic fertilizer is more than 1000 yuan per ton, which is the main source of fertilizer for organic fertilizer crops. The main raw materials for the production of organic fertilizer are animal manure such as pig manure and other organic matter. The organic fertilizer production plant cost is low. In addition to the investment in a full set of equipment for the production line of organic fertilizer, it only costs 300-500 yuan to produce a ton of organic fertilizer.

Technology of pig manure organic fertilizer production line
①Raw material fermentation---②Raw material automatic batching system----③Crushing and mixing-----④Pelletizing-----⑤Organic fertilizer granule drying---⑥Organic fertilizer granule cooling--- --⑦Sieving qualified particles-----⑧Coating machine coating particles, smoother----⑨Packing scale automatically fills organic fertilizer particles---⑩Sealing.

Advantages of pig manure organic fertilizer production line
1. Organic fertilizer production process contains a kind of biological and enzyme, which can improve the soil biological and enzyme activity, increase the soil nutrients, and improve the soil pH, making the soil suitable for the growth of various crops.
2. Organic fertilizer is rich in nutrition. If it is applied evenly, there is no need to add other fertilizer for at least 100 days. This effect can not be replaced by any fertilizer.
3. Insecticidal agents can be added in production to reduce pests and rats.
4. In addition to the three nutrient elements of nitrogen, phosphorus and potassium, the organic fertilizer is also rich in calcium, magnesium, silicon and other elements, which can change the soil composition and is beneficial to crops.

First of all, without considering any factors, the price range of a set of organic fertilizer production process equipment can range from tens of thousands to millions of yuan. Let me explain the specific price with a case to see which situation you meet.
1、 Production of fermented organic fertilizer with the simplest equipment
If it is a small-scale production of organic fertilizer, there is no need for exquisite packaging and sales, then only the early fermentation process can be carried out, and there is no need for later deep processing. At present, there are three types of organic fertilizer fermentation equipment
1. Organic fertilizer fermentor
Fermentation tank is suitable for organic fertilizer production line treatment under the condition of strict environmental protection requirements and high fermentation efficiency requirements. At present, using fermentation tank to treat organic fertilizer can produce a batch of raw materials as soon as 8 hours, and the fermentation tank can also be equipped with deodorization system to perfectly solve the problem of environmental pollution. Moreover, it can be produced at any time without the influence of external temperature and environmental terrain, so the minimum treatment capacity is 5% The price of organic fertilizer fermentor is about 100000 yuan.
2. Self propelled tipper
The self-propelled dumper is divided into wheel type and crawler type. At present, the crawler type dumper is the most widely used one. It is characterized by large processing capacity and can be moved at will. It is suitable for organic fertilizer dumper operation in open field and for organic fertilizer processing plants that do not want to carry out a lot of civil engineering. The price of crawler type dumper is about 50000 yuan.
3. Trough tipper
The trough tipper is stable in operation. It can change the trough by one tipper. It can handle multi trough materials. It has large production capacity and uniform turnover. It is adopted by most organic fertilizer processing plants. The organic fertilizer production plant cost is only about 30000 yuan.

Process flow of organic fertilizer production line: raw material selection (chicken manure, etc.) - > maturity Fermentation - > ingredient mixing - > granulation - > cooling screening - > metering and sealing - > finished product warehousing.
A complete set of chicken manure organic fertilizer production equipment is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system and finished product packaging system; (livestock manure and other harmless treatment) fermentation system includes: feed conveyor, mixer, dumper, oxygen supply system and automatic control system.
Chicken manure organic fertilizer production process has the advantages of short construction period, high return on investment, low risk and short payback period. Generally, the investment is recovered in one year and profits are generated in that year.
The construction scale is generally 2-100000 tons per year. Local resources, market capacity and market coverage should be taken into account. Generally, the investment scale and product design of small-scale new factories should be based on the following conditions: characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, production automation, etc. The organic fertilizer production line with an annual output of 5000 tons requires about 700m fermentation tank plant, 500m processing plant and 400m warehouse and office area. The organic fertilizer production plant cost is about 350000 to 500000 yuan.

The equipment required for pig manure organic fertilizer production line is customized and purchased according to the specific situation of the manufacturer. Generally, the equipment required includes fermentation dumper / dumper equipment, granulation equipment, mixing equipment, crushing equipment, drying equipment, screening and grading equipment, packaging equipment, conveying equipment, dust removal equipment, etc.
In addition to the basic equipment required in the production of powdered pig manure, the equipment required for the small-scale granular pig manure organic fertilizer production process also needs to be increased, such as granular granulator, rotary dryer, cooler, coating machine, packaging machine, etc. Such a set of equipment depends on the granulation system, but its price is basically between 80000 yuan and 200000 yuan.
Medium and large scale equipment for production of organic manure from pig manure. In this case, it is mostly used for professional organic fertilizer manufacturers. It is characterized by large output, high degree of automation compared with small, and the overall performance of the equipment is also improved. And the required equipment is basically 1. And 2. Similar, only the change of equipment capacity and degree of automation. However, the impact on the price is relatively large. The price of the whole set of medium-sized organic fertilizer equipment is 300000 yuan to 600000 yuan. The organic fertilizer production plant cost is basically more than 800000 yuan.

Generally, the small-scale organic fertilizer production line does not need much investment, which is tens of thousands of yuan at most. The equipment is a simple pulverizer, and the others are auxiliary facilities. Generally, small-scale organic fertilizer plants produce organic fertilizer by digesting and producing raw materials such as chicken manure, duck manure, pig manure, cow manure and crude fiber. The equipment investment is small, the production cost is low, easy to operate, but the return is rich.
If we invest in a small-scale organic fertilizer production line with an annual output of 10000 tons, it will take about 220000-250000. These include: the need to build rain proof steel greenhouse in the organic fertilizer production process to ensure that the fermentation fertilizer or cost fertilizer is not wet by rain; labor wages; organic fertilizer raw materials, biological strains, as well as organic fertilizer depreciation, electricity, miscellaneous expenses. Generally, a small organic fertilizer plant with an annual output of less than 10000 tons can be set up. Generally, the plant site is built near the raw materials. These are the key aspects to be considered.
The organic fertilizer production line with an annual output of 5000 tons requires about 700m fermentation tank plant, 500m processing plant and 400m warehouse and office area. The organic fertilizer production plant cost is about 350000 to 500000 yuan.

In terms of production scale alone, the small-scale organic fertilizer production line takes an annual output of 5000-10000 tons as the standard, which is also the production line scale most preferred by new investors. Since it is a production line, it is not as if a single equipment is 10000, 15000 is 15000, which is a dead number. The complete set of equipment is composed of a variety of equipment, and their selection, specification and quantity directly affect the final price of the production line. That is to say, the price of organic fertilizer production process with the same output is not the same, or even very different. Under the same output, the powder production line is much cheaper than the granular production line, but the corresponding powder finished organic fertilizer does not have the price and profit of granular organic fertilizer is high.
The organic fertilizer production line with an annual output of 5000 tons requires about 700m fermentation tank plant, 500m processing plant and 400m warehouse and office area. The organic fertilizer production plant cost is about 350000 to 500000 yuan. Organic fertilizer equipment needs fermentation compost windrow turner, crusher, mixer, fertilizer granulator, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

Starting an organic fertilizer production line is not a trivial matter. Maybe this is what we will do in the next few years, decades or even decades, so many people will consider many problems. Next, we will briefly introduce the various configurations of the organic fertilizer production line, the characteristics of various equipment in each link, and the price of each equipment. After understanding these, you can choose the most suitable organic fertilizer production line according to your own amount of funds.
Organic fertilizer production line includes fermentation equipment, granulation equipment, crushing equipment, mixing equipment, screening equipment, cooling equipment, drying equipment, coating equipment, automatic packaging equipment and other processes.
1. Fermentation compost windrow turner: it can ferment and turn the materials in the fermentation process.
2. Crusher: crushing high humidity materials and other raw materials in the organic fertilizer production process.
3. Mixer: to mix a variety of raw materials.
4. Granulator: Granulation of mixed materials; easy to separate and package.
5. Dryer: drying granular materials with certain humidity.
6. Cooler: it can quickly cool the dried materials and increase the production efficiency.
7. Screening machine: screen and grade the finished fertilizer.
8. Coating machine: the particles are coated outside to prevent the caking of fertilizer.
9. Automatic weighing and packaging machine: quantitative bagging and packaging of finished products.
If we invest in a small-scale organic fertilizer production line with an annual output of 10000 tons, the organic fertilizer production plant cost will take about 220000-250000. These include: the need to build rain proof steel greenhouse in the production process to ensure that the fermentation fertilizer or cost fertilizer is not wet by rain; labor wages; organic fertilizer raw materials, biological strains, as well as organic fertilizer depreciation, electricity, miscellaneous expenses.

The fertilizer produced by the organic fertilizer production line contains a large number of microorganisms, which can accelerate the decomposition and circulation of organic nutrients in the soil. It is said that organic fertilizer can improve product quality. What are the specific functions? A large amount of chemical fertilizer or improper nutrient allocation ratio will lead to the decline of the quality of agricultural products, and the combined application of organic fertilizer and chemical fertilizer can improve the content of protein and amino acids in crops, but also reduce the nitrate content in vegetables and increase the vitamin C content. The increase of amino acid content in plants is helpful to the drought resistance of plants, so as to enhance the ability of stress resistance and pest resistance of plants. Therefore, farmers should pay attention to the following three aspects when purchasing organic fertilizer
Look at the raw materials to understand whether the raw materials used in the product are of high quality. At present, the better organic raw materials used by organic fertilizer production process manufacturers are soybean meal, sesame meal, sugar residue, cassava residue, bacterial protein, amino acid, humic acid, tobacco powder, etc. some also add calcium raw materials such as bone meal, shell powder, etc. to increase the calcium content, which can significantly improve the fruit bitter pox and water heart disease.
It depends on whether the proportion of microbial strains is scientific and good. The strains have comprehensive enzyme system and high enzyme activity. The enzyme activities of cellulase, xylanase, polygalacturonase and polygalacturonase secreted by them can meet the requirements of industrial strains with strong tolerance. The addition of excellent microbial agents can greatly shorten the maturity cycle and improve the maturity effect.
It depends on whether the process of organic fertilizer production line is strict. The production process of organic fertilizer includes batching → composting → granulation → cooling → screening → packaging, in which the degree of maturity is very important. The organic fertilizer production plant cost is hundreds of thousands to millions. Good products have high maturity and long-lasting fertilizer effect, and it is easy to cause crop burning if the maturity is not enough. Therefore, when farmers choose organic fertilizer, they must pay attention to it and choose high-quality organic fertilizer according to the specific situation of their crops and land, so as to bring better effect to the land.

The project construction period of chicken manure organic fertilizer production process is short, the return on investment is high, the risk is small, and the recovery period is short.
Generally, the design process of livestock manure organic fertilizer production equipment includes:
1. High efficient compound strain and its propagation technology;
2. Advanced raw material blending technology and biological fermentation system;
3. The best formula technology of special fertilizer (the best combination product formula can be designed flexibly according to the local soil and crop characteristics);
4. Reasonable control technology of secondary pollution (waste gas and worry gas);
5. Complete set of chicken manure organic fertilizer production equipment.
Technological process: raw material selection (chicken manure, etc.) - > drying and sterilization - > ingredient mixing - > granulation - > cooling screening - > metering and sealing - > finished product warehousing.
A complete set of livestock manure organic fertilizer production line equipment is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system and finished product packaging system; (livestock manure and other harmless treatment) fermentation system includes: feed conveyor, biological deodorizer, mixer, dumper, oxygen supply system and automatic control system.
The organic fertilizer production line with an annual output of 5000 tons requires about 700m fermentation tank plant, 500m processing plant and 400m warehouse and office area. The organic fertilizer production plant cost is about 350000 to 500000 yuan.

Organic fertilizer production line does not contain any chemical components, but also for us to save a lot of cost, create a comfortable living environment for us. Each component of organic fertilizer production line is extracted to make full use of energy. Therefore, the organic fertilizer production line not only creates a lot of economic and social benefits for us, but also makes a great contribution to our environmental protection project. The project construction period of chicken manure organic fertilizer production process is short, the return on investment is high, the risk is small, and the recovery period is short.
Generally, the design process of livestock manure organic fertilizer production process equipment includes:
1. High efficient compound strain and its propagation technology;
2. Advanced raw material blending technology and biological fermentation system;
3. The best formula technology of special fertilizer (the best combination product formula can be designed flexibly according to the local soil and crop characteristics);
4. Reasonable control technology of secondary pollution (waste gas and worry gas);
5. Complete set of chicken manure organic fertilizer production equipment.
Technological process: raw material selection (chicken manure, etc.) - > drying and sterilization - > ingredient mixing - > granulation - > cooling screening - > metering and sealing - > finished product warehousing. The organic fertilizer production plant cost is hundreds of thousands to millions.

High temperature composting of organic fertilizer production line
Taking corn straw as an example, the stacking place should be leeward, sunny and near the water source. The proportion of materials is 500 kg of air dried corn stalk, 300 kg of fresh mule and horse manure, 100-200 kg of human manure and urine, and 750-1000 kg of water (the amount of water added depends on the drying and wetting of raw materials). When stacking, first cut corn straw into 3-5cm long pieces, spread them on the ground, mix mule, horse dung, human manure and water in proportion, pile them up with mixing, mix them evenly, and pile them into rectangular shape, 3.3-4.0m wide and 1.3-2.0m high. The length depends on the amount of materials. The thickness of the pile is 4-8 cm. Generally, the stack temperature rises gradually after 5 days, and the maximum can reach above 70 ℃. After a period of time, the stack temperature drops. At this time, the stack should be turned over, and the water or human manure should be added as appropriate, and the soil should be covered again until it is rotten. The whole maturity period is about 2-3 months.
Composting function of organic fertilizer production process: the compost after maturity contains rich organic matter, narrow range of carbon nitrogen ratio, stable fertilizer effect, long aftereffect and comprehensive nutrients, so it is an ideal organic fertilizer variety. In addition, high quality compost also contains vitamins, auxin and various trace elements. Long term application of compost can improve soil fertility. Due to the short growth period of vegetable crops, compost should be applied. The application of compost is the same as that of stable manure. In order to improve soil structure and increase soil nutrients, it is generally used as base fertilizer combined with ploughing to make soil and fertilizer mix. Composting is suitable for all kinds of soil structures and crops. The application rate of compost is 1500-2500 kg per mu.
The organic fertilizer production line with an annual output of 5000 tons requires about 700m fermentation tank plant, 500m processing plant and 400m warehouse and office area. The organic fertilizer production plant cost is about 350000 to 500000 yuan.

For customers who have just invested in small-scale organic fertilizer production lines, an annual output of 10000-30000 tons of organic fertilizer production line is generally enough. The annual output of 500 pigs is about 7000 tons. Now, the price of organic fertilizer is about 600 in powder form and 1600 in granular form.
1. Fermentation compost windrow turner: it can ferment and turn the materials in the fermentation process.
2. Crusher: crushing high humidity materials and other raw materials in the organic fertilizer production process.
3. Mixer: to mix a variety of raw materials.
4. Granulator: Granulation of mixed materials; easy to separate and package.
5. Dryer: drying granular materials with certain humidity.
6. Cooler: it can quickly cool the dried materials and increase the production efficiency.
7. Screening machine: screen and grade the finished fertilizer.
8. Coating machine: the particles are coated outside to prevent the caking of fertilizer.
9. Automatic weighing and packaging machine: quantitative bagging and packaging of finished products.
The organic fertilizer production plant cost is about 350000 to 500000 yuan.

From the perspective of organic fertilizer forms, it can be divided into solid organic fertilizer and liquid organic fertilizer. These two forms are due to different processes of manure treatment. For example, the manure treatment of farms is anaerobic fermentation system. The moisture content of materials in this organic fertilizer production line is very high. If it is dehydrated and then made into solid organic fertilizer, the dehydration cost will be very high. It is better to apply fertilizer directly in liquid form. This kind of liquid organic fertilizer can be directly connected with farms and large growers, and the biogas residue and biogas slurry can be extracted by a manure truck and transported to the farmland for spraying.
For solid organic fertilizer, the fresh manure with low moisture content is firstly fermented by aerobic composting, and the fermented materials are crushed by a pulverizer, and the crushed materials are granulated by a disc granulator after conditioning. If the moisture content of the granulated organic fertilizer is too high, it needs to be dried by the dryer. After drying, it needs to be cooled to a suitable temperature by the cooler, and then it needs to be screened out by the screening machine for powder or broken particles for secondary crushing and granulation in the organic fertilizer production process.
The formed granules are bagged to become granular organic fertilizer for sale. A slightly simpler process is to use the organic fertilizer directly after aerobic fermentation for fertilization without crushing and granulation.
The organic fertilizer production line with an annual output of 5000 tons requires about 700m fermentation tank plant, 500m processing plant and 400m warehouse and office area. The organic fertilizer production plant cost is about 350000 to 500000 yuan.

Disc granulator is a kind of pelletizing method, which has the advantages of high output, low price, uniform granulation and low return rate, resulting in high cost performance and is popular in the market. But the disadvantage is that the disc granulator can not pretreat the material, which will produce large dust and smoke in the production process.
Disc granulation organic fertilizer production line has the advantages of uniform granulation, high granulation rate, stable operation, durable equipment and long service life.
The production line process of disc granulator includes raw material batching machine, fertilizer mixer machine, crusher, disc granulator, particle dryer, particle cooler, coating machine for finished product, and quantitative packaging machine for finished product. The organic fertilizer production plant cost is about 350000 to 500000 yuan.

The equipment configuration process of the organic fertilizer production line: raw material collection, pulverizer, mixer, disc granulator, dryer, cooler, screening machine, coating machine, automatic packaging scale.

Today, I'd like to introduce the production process and production line flow of organic fertilizer fermentation in a large-scale organic fertilizer factory. I'd like to give you some advice on how to build an organic fertilizer factory. For those who want to build an organic fertilizer factory, you can refer to it.
Fermentation of chicken manure organic fertilizer production line
When the water content of chicken manure is more than 65%, there is a great possibility of no fermentation in the tank. Control of chicken manure and its accessories: according to the local agricultural situation, straw, corn straw, peanut stalk and other organic materials can be used as accessories.
The proportion of chicken manure and auxiliary materials can be adjusted according to the requirements of fermentation water. Composting auxiliary materials are generally 20 ~ C / n. Therefore, dry rice straw, corn straw, fallen leaves, soybean stem, peanut stem and other organic substances commonly used in rural areas can be used as auxiliary materials for composting fermentation.
The organic fertilizer production line with an annual output of 5000 tons requires about 700m fermentation tank plant, 500m processing plant and 400m warehouse and office area. The organic fertilizer production plant cost is about 350000 to 500000 yuan.
Fermentation cycle: chicken manure, excipients and inoculum are mixed in the tank, turn several times, and record as the start time of fermentation cycle. Generally, after 3-4 days of heating period, 5-7 days in winter, it enters the high temperature fermentation stage.
According to the temperature standard, when the composting temperature exceeds 60-70 ℃ for more than 24 hours, the organic fertilizer fermentation equipment can be used to turn the compost, and the times of turning the compost vary with seasons.