Ⅰ First of all, we need to know as much as possible the relevant knowledge of organic fertilizer production process, and then prepare available funds, demand policies and government support.
Ⅱ Secondly, it is necessary to have the necessary infrastructure for the registered fertilizer varieties. This requires that the investors of the proposed organic fertilizer plant should first select a good site. The plant site should meet the requirements of location and area. At the same time, it needs to obtain the approval of the government for land use and consider the surrounding environment. It is better to stay away from residential areas and it is a place where measures are convenient.
Ⅲ Investment in organic fertilizer plant not only needs to master the infrastructure, but also to ensure that the hardware equipment is sufficient to support the production needs. Firstly, it is necessary to determine whether the production type is powdery or granular, and then determine the type of equipment selected according to the output and capital situation.
Basic organic fertilizer production line equipment includes fermentation and stacking equipment, crushing equipment, screening equipment, mixing equipment, granulation equipment, drying and cooling equipment, supporting equipment, finished product packaging machine equipment, etc. you can choose according to your own situation, or consult professional organic fertilizer equipment manufacturers.
Ⅳ How to ensure the quality of organic fertilizer after it is produced? It needs to introduce and improve the quality assurance and testing equipment of the predecessors, and equip professional testing staff to escort the qualified and high-quality organic fertilizer.
Ⅴ To open an organic fertilizer plant, it is necessary to take sound environmental protection measures into consideration whether the measures are environmental protection, whether the organic fertilizer equipment is purchased or when the infrastructure construction is carried out.
There are two steps to process commercial organic fertilizer in the organic fertilizer production line: early fermentation and treatment part and deep processing granulation part. Organic fertilizer equipment needs fermentation compost windrow turner, crusher, mixer, fertilizer granulator, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment. Organic fertilizer production plant cost about 250000 yuan.
To build a small organic fertilizer processing plant, we need to buy two kinds of equipment: powder organic fertilizer production line and granular organic fertilizer production line.
Compared with powder line, granular line equipment needs more equipment and investment.
Therefore, the powder organic fertilizer on the market is usually cheaper than the granular organic fertilizer, which can be sold for 600 yuan / ton, and the granular organic fertilizer can be sold for 1000 yuan / ton. Some high-quality organic fertilizers cost thousands of yuan per ton.
The powdery organic fertilizer production line needs to purchase equipment: fermentation overturning machine, pulverizer, packaging machine, etc., and the organic fertilizer production plant cost is between 80000 and 150000.
The granular organic fertilizer production line needs to purchase equipment: fermentation overturning machine, pulverizer, granulator, screening machine, packaging machine, etc., and the organic fertilizer production plant cost is 150000-450000.
There are many kinds of equipment for organic fertilizer production, so we need to make different plans of organic fertilizer production line according to the different raw materials and output of organic fertilizer produced by customers.
Organic fertilizer production process is a complete set of equipment, according to the actual production needs, there are different configuration, different fertilizer production line configuration price is not the same. Pig manure organic fertilizer production line has three configurations: high, middle and low. Large fertilizer plants should adopt a complete set of production configuration. The appearance and nutrient content of finished products can meet the market requirements, which has a greater advantage in the promotion of finished organic fertilizer. The organic fertilizer production line with medium and low configuration is suitable for small and medium-sized fertilizer plants. The sales scope of finished organic fertilizer is limited to nearby areas, and some processes in the production process of organic fertilizer need to be completed manually.
The equipment required for organic fertilizer production line generally includes fermentation tipper, grinder, mixer, dryer, cooler, screening machine, coating machine and packaging machine. These equipments are suitable for the processing of most organic fertilizer materials. After a series of processing, qualified powdery organic fertilizer or granular organic fertilizer can be produced.
Such as chicken manure organic fertilizer, rich in organic matter and nitrogen, phosphorus and potassium elements, first through the aerobic fermentation process to harmless treatment, and then use the semi wet material grinder to crush into powder organic fertilizer, and then use the organic fertilizer granulator to make the granular organic fertilizer with uniform particles.
The equipment of organic fertilizer production process often does not refer to a single equipment, but a set of equipment is often configured according to the production process of the required fertilizer. For example, the powdered organic fertilizer needs the flipper, grinder and screening machine, while the granular organic fertilizer needs all the above equipment to complete.
Therefore, the price of organic fertilizer equipment is not fixed. Usually, the smallest organic fertilizer production plant cost is less than 100000 yuan, while the cost of medium and large-scale organic fertilizer production plants ranges from hundreds of thousands to millions.
Zhengzhou Huaqiang heavy industry is a large-scale organic fertilizer equipment supplier. Our company has complete service system, stable product quality and good industry reputation from the aspects of plant construction planning, production technology scheme, equipment configuration scheme and after-sales solution. Our products are distributed all over the country with stable product quality and good industry reputation.
For the purchase of organic fertilizer production line, it is recommended that you directly come to the factory for investigation if conditions permit, mainly including the strength of the manufacturer, technical level, equipment manufacturing level, etc. It is inevitable that some factories in the market are shoddy, or the publicity efforts are far greater than the actual production strength, which creates a false impression to the majority of customers. In using rhetoric to promote the transaction, many problems have appeared in the process, which not only wastes time, but also brings great losses.
There are two steps to process commercial organic fertilizer in the organic fertilizer production line: early fermentation and treatment part and deep processing granulation part. Organic fertilizer equipment needs fermentation compost windrow turner, crusher, mixer, fertilizer granulator, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment. Organic fertilizer production plant cost about 250000 yuan.
Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. mainly produces organic fertilizer machines: disc granulator, npk fertilizer granulator, double roller granulator, organic fertilizer granulator machine, drum granulator, flat die pelleting machine, and ring die pelleting machine, vermicelli machine, fertilizer mixer machine, fermentation compost turning machine, coating machine, packaging machine, etc., and sells 1-200000 NPK fertilizer production line, organic fertilizer production process, bio organic fertilizer production line, BB fertilizer complete equipment. Our products are energy-saving, convenient, environmental protection and efficient, and have reached the leading level of the same industry in the world. Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. has a superb technical team, domestic and foreign first-class partners, scientific and standardized customer training system. We look forward to cooperating with you!
A set of organic fertilizer production process equipment refers to the organic fertilizer production line equipment that can process all kinds of organic fertilizer raw materials through automatic production equipment to meet the national fertilizer standards. There are many factors that determine a set of organic fertilizer equipment, such as the degree of automation of the equipment, the production technology of different raw materials, and the scale of the organic fertilizer processing plant invested, so a set of small-sized organic fertilizer production equipment is usually small The price of organic fertilizer equipment is about 100000 yuan, the price of medium-sized organic fertilizer equipment is about 200000-300000 yuan, and the price of large-scale organic fertilizer equipment is more than 300000 yuan or even more than one million yuan. However, the organic fertilizer production plant cost should be determined based on the above factors. Here we will introduce several commonly used organic fertilizer production process equipment.
Connection of organic fertilizer production line and equipment
1. Fermentation compost windrow turner: it can ferment and turn the materials in the fermentation process.
2. Pulverizer: pulverizing high humidity materials and other raw materials in the production process of organic fertilizer.
3. Mixer: to mix a variety of raw materials.
4. Granulator: Granulation of mixed materials; easy to separate and package.
5. Dryer: drying granular materials with certain humidity.
6. Cooler: it can quickly cool the dried materials and increase the production efficiency.
7. Screening machine: screen and grade the finished fertilizer.
8. Coating machine: the particles are coated outside to prevent the caking of fertilizer.
9. Automatic weighing and packaging machine: quantitative bagging and packaging of finished products.
How much is a set of organic fertilizer production process equipment? This question is a relatively broad question. There are too many factors that affect the price of the whole set of equipment. Then you can call for advice. After understanding your situation in detail, we will customize a set of organic fertilizer production line equipment suitable for you according to the actual situation.
Organic fertilizer production line is a kind of equipment which uses chicken, pig, cattle and sheep manure as the main raw materials, adds quantitative nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer and other substances, and uses rice bran, yeast, soybean meal and sugar as biological bacteria for fermentation for some time to produce biological fertilizer by mixed fermentation.
Full set of equipment required for organic fertilizer production process, early fermentation part: 1. Need to build a 3 m wide x 50 m long (can ferment more than 200 tons of raw materials) fermentation tank, also can be a machine multi tank.
2. Stack the raw materials (faeces, biogas residue and straw) in the fermentation tank, mix 1 kg of decomposing agent with 20 kg of water, mix them in the raw material stack, 1 kg of decomposing agent can ferment 1 ton of raw materials, and mix them according to the raw materials.
3. The fermentation cycle is 7-10 days, and it can be completely decomposed by throwing once every 2 days.
Granulation part: The granular organic fertilizer production line includes: automatic batching machine, grinder, mixing mixer, granulator, dryer, cooling machine, screening machine, coating machine, packaging equipment, belt conveyor, etc.
The simple granular organic fertilizer production plant cost is about 100000 yuan / set, and the equipment investment of complete granular fertilizer production line is about 200000 yuan / set. Detailed configuration and equipment of organic fertilizer production plant cost can be adjusted according to your actual livestock and poultry.
The pig manure organic fertilizer production line has a compact process structure and advanced technology. The use of harmless live bacteria starter is used to treat livestock and poultry manure, and biological fermentation is carried out under the action of a variety of beneficial microorganisms to release nutrients, which can kill bacteria, insect eggs, and detoxify Deodorizes, achieves harmlessness and resource utilization. The machine has a reasonable structure design, produces bacteria at room temperature, produces particles with low water content, and the granulation rate is as high as 95%. The particle strength is good, easy to dry, and the appearance is beautiful. The ideal organic fertilizer processing equipment at present.
Organic fertilizer production process technology: For example, the raw material is chicken manure + straw powder. First, the chicken manure is mixed with an appropriate amount of straw powder. The amount of mixing depends on the water content of the chicken manure. Generally, the fermentation requires 45% of the water content, that is, hand kneading. It forms a ball, sees water between the fingers, but does not drip, and disperses as soon as the hand is released. Then add corn flour and strains. The function of corn flour is to increase the sugar content for strain fermentation, so that the biological bacteria decomposing agent will quickly take advantage. Then add the prepared mixture to the mixer for mixing, and the mixing should be even and thorough without leaving any lumps. The mixed ingredients are piled into strips with a width of 1.5 meters to 2 meters and a height of 0.8 meters to 1 meter, which are turned and thrown by a turning machine every 2 days.
Composting is heated in 2 days, odorless in 4 days, loose in 7 days, fragrant in 9 days, and fertilizer in 10 days. Specifically, on the second day of composting, the temperature can reach 60℃-80℃, which can eliminate E. coli, insect eggs and other pests; on the fourth day, the odor of chicken manure is eliminated; on the seventh day, the compost becomes loose and dry, covered with white bacteria Silk; On the 9th day, a kind of koji fragrance is emitted; on the 10th day, the bacterial fertilizer will be fermented and mature. After a little drying, it can be crushed by a semi-wet material grinder, and then screened by a sieving machine. The powdery organic fertilizer is ready. Packed and stored
The simple granular organic fertilizer production plant cost is about 100000 yuan / set, and the equipment investment of complete granular fertilizer production line is about 200000 yuan / set. Detailed configuration and equipment of organic fertilizer production plant cost can be adjusted according to your actual livestock and poultry.
The equipment of organic fertilizer production line can be customized, and the price is affected by many aspects, such as brand, category, specification, production process, and different customers' different demand for annual output. Therefore, the configuration is optional, and it is mainly based on the customer's demand for type selection and configuration. Before choosing to buy, it is necessary to understand and compare with manufacturers in many aspects. For detailed information about the price of the equipment, you can directly consult the manufacturer's service hotline.
The simple granular organic fertilizer production plant cost is about 100000 yuan / set, and the equipment investment of complete granular fertilizer production line is about 200000 yuan / set. Detailed configuration and equipment of organic fertilizer production plant cost can be adjusted according to your actual livestock and poultry.
Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. mainly produces organic fertilizer machines: disc granulator, npk fertilizer granulator, double roller granulator, organic fertilizer granulator machine, drum granulator, flat die pelleting machine, and ring die pelleting machine, vermicelli machine, fertilizer mixer machine, fermentation compost turning machine, coating machine, packaging machine, etc., and sells 1-200000 NPK fertilizer production line, organic fertilizer production line, bio organic fertilizer production process, BB fertilizer complete equipment. Our products are energy-saving, convenient, environmental protection and efficient, and have reached the leading level of the same industry in the world. Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. has a superb technical team, domestic and foreign first-class partners, scientific and standardized customer training system. We look forward to cooperating with you!
