High speed stirring organic fertilizer granulation machine is suitable for peat, sludge, chicken manure, livestock manure, lignite, filter sludge of sugar factory, papermaking sludge, wine, straw, bean residue, peat and other organic wastes, which can be directly pelletized after fermentation. It completely solves the key technical problems that are difficult to solve by the traditional pelleting technology of disc (drum), fermentation, etc.
The high-speed stirring organic fertilizer granulation machine is designed and manufactured by a new wet continuous pusher granulation process. This machine can not only granulate a variety of organic matters, especially for coarse fiber materials which are difficult to granulation by conventional equipment, such as crop straw, wine residue, bacterial residue, drug residue, animal manure, etc., after fermentation, it can also granulation of humic acid and municipal sludge Good results have been achieved.
The fertilizer granulation machine has the advantages of uniform granulation force, and the yield can reach more than 97%. Hainan extrusion granulator is a good granulator for organic and inorganic compound fertilizer, organic fertilizer and biological organic fertilizer. Due to the particularity of coarse fiber, the pelletizing rate of the rotary granulator is low, and the agitating gear granulator can't produce materials with nitrogen content more than 8% (easy to stick to the wall). This granulator overcomes the disadvantages of both of them, i.e. low energy consumption and high quality granulation equipment which can produce both organic fertilizer and organic-inorganic compound fertilizer.
Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. adheres to market orientation, innovation and development, quality and survival, and perfect after-sales service to win the trust of customers. We mainly produce double roller granulator, fertilizer granulator, crusher, mixer, conveyor, compost windrow turner, coating machine, packaging machine, dryer, cooler, screening machine, as well as different types of fertilizer production lines, including organic fertilizer production line, bio organic fertilizer production line, NPK fertilizer production line, BB fertilizer production line. Warmly welcome people from all walks of life to visit the company, mutual benefit, win-win, create a better!
Zhengzhou Huaqiang heavy industry organic fertilizer granulation machine has uniform granulation force, and the yield can reach more than 97%. It is a good granulating equipment for organic-inorganic compound fertilizer, organic fertilizer and biological organic fertilizer. Due to the particularity of coarse fiber, the pelletizing rate of the rotary granulator is low, and the agitating gear granulator can't produce materials with nitrogen content more than 8% (easy to stick to the wall). This granulator overcomes the disadvantages of both of them, i.e. low energy consumption and high quality granulation equipment which can produce both organic fertilizer and organic-inorganic compound fertilizer.
The shell of organic fertilizer agitating gear granulator is welded with thickened carbon steel plate, and the supporting equipment includes tugboat parts, tugboats, transmission parts, wind head and wind tail, etc. The whole fertilizer granulation machine is solid and durable. In addition, the stable base design makes its operation more stable. The machine has advanced configuration, reasonable design, convenient operation, excellent performance, easy control, energy saving and environmental protection requirements.
Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. mainly produces 1-200000 tons of organic fertilizer production line, npk fertilizer production line, bio organic fertilizer production line, BB fertilizer complete equipment, rotary drum granulator, double roller granulator, organic fertilizer granulation machine and other fertilizer equipment. Zhengzhou Huaqiang fertilizer equipment has been developing and innovating for many years. In the future, on the road of enterprise development, it adheres to the development and scientific concept, meets difficulties with high-quality service, and strives for perfection.
More and more investors are looking to the organic fertilizer manufacturing industry. Fertilizer machine manufacturers are still in the development trend. There are few fertilizer machine manufacturers, small production scale and low relativity of organic fertilizer quality. Therefore, the following is to teach you how to choose high-quality fertilizer machine manufacturers.
Rationality of the process:
1. Look at the product: the two products processed by organic fertilizer have particle size standard: powdery organic fertilizer and granular organic fertilizer. The particle size is in the range of difference, which indicates that the organic fertilizer production line equipment is relatively reliable.
2. Look at the appearance: organic fertilizer equipment appearance observation, surface treatment fineness, welding treatment, riveting treatment, etc., from the appearance, the joint appearance is tight and the degree of combination is high.
3. Listen to the sound: the organic fertilizer production machine can be tested in the detection stage, and the sound judgment in the detection process is natural, continuous and regular. The reliability of the equipment is high.
4. Look at the material: the quality of raw materials has a great impact on product quality.
5. Look at the production environment: during the production of chemical fertilizer equipment, there is basically no peculiar smell in the room behind the dust collector, such as the pungent smell of dust produced by granulation, which indicates that the environmental protection is good.
Zhengzhou Tianci Heavy Industry Machinery Ltd has been established for 20 years. It has experienced many ups and downs, rich production experience and continuous innovation spirit. Our main production of organic fertilizer machines are: granulator machine for fertilizer, crusher, mixer, double roller granulator, conveyor, compost windrow turner, coating machine, packaging machine, dryer, cooler, screening machine, etc., while the sale of 1-200000 npk fertilizer production line, organic fertilizer production line, biofertilizer project production line, BB fertilizer complete equipment. We provide customers with a series of after-sales services, such as plant design, equipment debugging and installation. We are looking forward to cooperating with you! Fertilizer machine manufacturers are not easy to find, please come to Zhengzhou Tianci Heavy Industry Machinery Ltd!
Through the inspection of the fertilizer machine manufacturers and equipment, select a reliable organic fertilizer equipment manufacturer and choose the organic fertilizer production line suitable for you.
The construction scale of equipment configuration of organic fertilizer production line is generally 5000-100000 tons per year. Local resources, market capacity and market coverage should be considered comprehensively.
1. The investment scale and product scheme design shall be formulated according to the following conditions: characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, and comprehensive consideration of local resources, market capacity and market coverage radius. In general, the annual output of small-scale organic fertilizer production line is 10000 tons (1.5-2.5 tons / hour), 20000 tons (2.5-3.5 tons / hour), 30000 tons (4.5-6 tons / hour), medium-sized factories produce 30000-50000 tons, and large-scale factories produce 50000-100000 tons. The investment scale and product scheme design need to be formulated according to the characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, production automation degree and other conditions.
The fermentation equipment process of organic fertilizer production line is mainly premixing, turning and refining. However, advanced organic fertilizer fermentation uses fermentation tank, which eliminates the process of premixing, because the fermentation tank itself is a mixing device, and one of the core organic fertilizer production machine depends on which fermentation equipment you choose.
The prilling principle of organic fertilizer production line is mainly to produce the fermented powdered organic fertilizer into granules. The process requires more equipment, such as blender, pulverizer, granulator machine for fertilizer, dryer, cooler, screening machine, coating machine, packaging machine, etc.
The double roller granulator is a new equipment which can make powder into flour directly. This machine has novel and reasonable structure, stable and reliable performance, convenient cleaning and maintenance. The granules made by dry granulating machine can be used as tablet pressing agent, granule making agent and capsule filling agent. This machine is mainly used for pelleting in pharmaceutical, food, chemical and other industries. It is especially suitable for granulation of materials that cannot be solved by wet method.
The main uses of the double roller granulator are as follows:
1. Medicine: tablet granule, capsule filling granule, etc;
2. Food: granules for food manufacturing, flavoring granules, etc.
3. Plastics: various plastic molding particles;
4. Chemical industry: catalyst, pigment, detergent and other particles. The granules formed by this mechanism can be pressed into tablets, made into granules and filled into capsules. The fertilizer granulation machine is mainly used for pelleting in pharmaceutical, food, chemical and other industries. It is especially suitable for granulation of materials that cannot be solved by wet method.
Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. adheres to market orientation, innovation and development, quality and survival, and perfect after-sales service to win the trust of customers. We mainly produce organic fertilizer granulation machine, crusher, mixer, conveyor, compost windrow turner, double roller granulator, coating machine, packaging machine, dryer, cooler, screening machine, as well as different types of fertilizer production lines, including organic fertilizer production line, bio organic fertilizer production line, NPK fertilizer production line, BB fertilizer production line. Warmly welcome people from all walks of life to visit the company, mutual benefit, win-win, create a better!
Technology of double roller granulator
The raw materials are pre compressed by the screw feeder at the feeding port. The pre compressed materials are pressed into the middle of two pairs of relatively rotating pressure rollers for compaction. The pressure is transmitted to the materials by the pressure roller through the thrust of the oil cylinder. The compacted sheet materials automatically take off the slot and enter the crusher to break them into uneven particles, and then enter the granulator for dressing. The trimmed particles are squeezed out through the screen plate with mesh and enter the screening machine, and the finished particles enter the bucket elevator after screening and are sent to the finished product bin. The screened powder returns to the raw material bin through the screw conveyor and is compacted again to complete a closed cycle.
Characteristics of double roller granulator
1. The fertilizer granulation machine does not need wetting agent such as water or ethanol, and it does not need secondary heating and drying, so it has less process, high work efficiency and low cost.
2. Special feeding structure ensures effective feeding.
3. The roller is cooled by water circulation to ensure that the material will not stick to the roller.
4. The dry powder has uniform density, good solubility and high granulation rate.
5. It adopts advanced electro-hydraulic system, which is easy to operate, reliable and highly automated.
6. The sealing operation is pollution-free and meets the requirements of pharmaceutical hygiene. It is especially suitable for the granulation of materials that cannot be solved by wet granulation.
Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. adheres to market orientation, innovation and development, quality and survival, and perfect after-sales service to win the trust of customers. We mainly produce organic fertilizer granulation mahcine, crusher, mixer, conveyor, compost windrow turner, double roller granulator, coating machine, packaging machine, dryer, cooler, screening machine, as well as different types of fertilizer production lines, including organic fertilizer production line, bio organic fertilizer production line, NPK fertilizer production line, BB fertilizer production line. Warmly welcome people from all walks of life to visit the company, mutual benefit, win-win, create a better!
Fifteen aspects should be paid attention to when purchasing organic fertilizer granulation machine
1. Feeding with twin screw and twin screw;
2. The gear box must be heat treated and the bearing is adjustable;
3. Gearbox, screw, barrel, nose and wear parts shall be treated with strength, and the service life shall be more than 1 year;
4. The main parts should be made of standard materials;
5. Reducer and motor selection of professional manufacturers to produce sets, do not buy granulator manufacturers to assemble their own;
6. There should be power distribution cabinet;
7. The key of the equipment is the good quality of screw and barrel;
8. Washing fertilizer granulation machine must be continuous production, do not need to stop the machine to change water, use the cleaning pool, otherwise the efficiency is very low;
9. The heating should be divided into sections, and the heating should be uniform and controllable;
10. There should be a complete set of waste plastic cleaning machine, using circulating water, no need to discharge sewage;
11. Energy saving and environmental protection;
12. The ratio of length to diameter should not exceed 20;
13. The model should not be less than 100, and the larger the production, the higher the output;
14. There should be double exhaust;
15. The heating power of granulator flange (die head) is very important. It should be designed according to 2.5W per square centimeter (cross-sectional area).
Fertilizer granulator can choose disc granulator, npk fertilizer granulator, double roller granulator, organic fertilizer granulator machine, drum granulator, flat die pelleting machine, and ring die pelleting machine.
With the continuous improvement of environmental requirements for the breeding industry, the recycling of manure will be a major trend, which can not only change the impression of stinking farms in the past, but also increase the additional income of farmers. The resource utilization of manure and sewage should go through three links: manure collection, manure treatment and organic fertilizer processing. This paper discusses the technical route of organic fertilizer production line according to the main problem.
1. Compost turning machine: industrial fermentation treatment of organic solids such as animal manure, domestic waste, sludge and crop straw. The organic fertilizer production machine can fully ferment the uniformity of fermentation materials. So that the front of the fermentation tank can be freely put into or taken out of the fermentation mode, feces and other wastes can be retained for a long time.
2. Wet material crusher:
3. Mixer: fast mixing speed, good uniformity, can add 30% liquid to mix viscous materials, work with two opposite rotating blades, rotor stirring in the middle. Because the blade has many special angles, regardless of the shape of the material. Size and density. Can be quickly and effectively mixed. The lower door is used to unload the material with high speed and less residue.
4. Organic fertilizer granulator: granulator machine for fertilizer is a kind of molding machine that can make materials into specific shapes. It is widely used in the production of organic fertilizer, bio organic fertilizer and other fields. According to the structure and working principle, it can be divided into roller extrusion granulator, disc granulator, throwing round granulator, new organic fertilizer granulator, etc. We recommend a new type of granulator for making organic fertilizer from cow dung.
5. Rotary dryer
6. Rotary cooler
7. Drum screening machine: combined screen, easy to repair and replace, simple structure, easy to operate, stable operation. Roller screen is mainly used for the separation of finished products and returned materials, also can realize the classification of finished products, so that the finished products are evenly classified.
8. Packaging machine
The purchase and selection of organic fertilizer production line equipment should go to the powerful fertilizer machine manufacturers.
How to deal with livestock manure? How to ferment organic manure by organic manure production machine? For example, the water content of chicken manure has a great impact on fermentation. Auxiliary materials (straw powder, mushroom residue, sawdust, sugar residue, distiller's grains residue, medicine residue, etc.) can be added, and chicken manure can be separated by solid-liquid separator. The separated fecal water can be directly returned to the field after precipitation, and the biogas residue can also be processed into organic fertilizer. The moisture content of the separated dry chicken manure is 40% - 60%, which can be directly processed into organic manure by aerobic composting (adding biological fermentation bacteria).
There are two steps to process commercial organic fertilizer in the organic fertilizer production line: early fermentation and treatment part and deep processing granulation part. Organic fertilizer equipment needs fermentation compost windrow turner, crusher, mixer, fertilizer granulator, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.
1. Stacking of ground strips, using a ground compost machine, or feeding materials in a fermentation tank, using a tank type compost turning machine
2. Evenly sprinkle the fungicide, turn the pile of fermentation to achieve heating, odor, rot, and kill mixed fungus grass seeds
3. Fermentation for 7-12 days, how many times the piles are turned according to different temperatures in different places
4. Complete fermentation, maturity, and out of the pond (ground type directly use a forklift to pile up)
5. Use a screening machine to screen the thickness, (screened powdery fertilizer can be sold directly)
6. Crush the selected large pieces with a grinder and return to the classification screen
7. Mix the required trace elements with a mixer
8. Granulation with a granulator machine for fertilizer
9. Feed into dryer and cooler
10. Automatic packaging machine packaging and sale
The purchase and selection of organic fertilizer production line equipment should go to the powerful fertilizer machine manufacturers.
