organic fertilizer production plant cost

Cow manure organic fertilizer production line and technology. Cow dung is traditionally used as fertilizer. When cow dung is used as fertilizer, the self purification ability of soil can be applied. Cow dung can be directly applied to farmland without any treatment, which can save labor and cost. However, it is easy to pollute the environment and spread diseases and insect pests. According to the relevant information, in some places, the environmental pollution caused by cow manure has exceeded the total industrial pollution, and in some places, it has even been as high as two times. A cow produces more than 7 tons of feces a year, and a yellow cow produces between 5 and 6 tons of feces.
Price and cost of cow manure organic fertilizer production line:
For cattle farms, the cost of processing cow manure into organic fertilizer mainly includes two aspects: one is the cost of site civil engineering, and the investment amount varies from place to place, generally organic fertilizer production plant cost ranging from 100000 to 500000. This mainly depends on whether there is a ready-made site in the cattle farm. If there is a site, you only need to build an organic fertilizer production workshop and warehouse with a scale of 10000 tons, covering an area of about 600-1 000 square meters. The second is the cost of purchasing organic fertilizer production equipment. According to the production scale, the investment amount is generally between 100000 and 1000000. (example: the price of 3000-5000 tons small organic fertilizer production process is generally 150-200000 yuan)

According to the organic fertilizer production plant cost, two treatment options can be selected: one is the organic fertilizer production line with relatively small investment amount. This mode of organic fertilizer production is relatively efficient and the investment amount is small. The above-mentioned organic fertilizer production line with an annual output of 5000 tons is about 200000 yuan. The disadvantage is that the production process is not fully automatic and is divided into multiple production processes, Manual production is needed. The second is the organic fertilizer fermentation tank with relatively large investment amount. This mode of organic fertilizer production has only been put into the market in recent years. Although the investment amount is high and the market price is generally between 500000 and 1000000 per set, its big advantage is that it saves time and labor. Only by putting the raw materials into the silo with forklift truck, the whole fermentation process will be completed automatically.
The cow manure organic fertilizer production process mainly includes mixing, fermentation, crushing, granulation, drying, cooling, screening and packaging. The production capacity of a single production line should be 1-10 T / h. if it is too small, it will not reach the economic scale; if it is too large, it will increase the difficulty of transportation and storage of raw materials and finished products.

Chicken manure organic fertilizer production line is a complete set of production equipment which uses fresh chicken manure as raw material to produce natural organic chicken manure fertilizer after a series of processing.
There are two steps to process commercial organic fertilizer in chicken manure production line: fermentation and treatment in early stage and granulation in deep processing. Organic fertilizer equipment needs fermentation dumper, organic fertilizer crusher, drum screening machine, horizontal mixer, granulator, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment. Secondly, we should use the semi wet material crusher to decompose the raw materials. Batching is a key step in fertilizer production (organic fertilizer production plant cost). Its main function is to add appropriate ingredients in proportion to make organic fertilizer rich in organic matter and improve its quality. Granulation is an important part of the whole process after the material is stirred evenly. Materials get high temperature through the drying process, and then need to be cooled, because water can not be used for cooling, so here we need to use cooling equipment. Screening is the need to screen out the unqualified particles of fertilizer, and the unqualified materials will return to the production line for qualified treatment and reprocessing. The screening equipment here has the advantages of efficiency and easy operation.
The technological flow of organic fertilizer production process includes: raw material selection and comminution - fermentation treatment - ingredient mixing - granulation - cooling - Coating - Screening - sub packaging, metering and sealing. The corresponding production equipment is composed of pulverizer, fermentation tank, granulator, dryer, cooler, coating machine, screening machine and packing metering machine. The important step of organic fertilizer production is also cooling screening.

The process flow of organic fertilizer production process includes: raw material selection and crushing - fermentation treatment - ingredient mixing - granulation - cooling - coating - screening - sub packaging, metering and sealing. The corresponding production equipment is composed of pulverizer, fermentation tank, granulator, dryer, cooler, coating machine, screening machine and packing metering machine. The important step of organic fertilizer production is also cooling screening.
In fact, the organic fertilizer production line is composed of many single equipment. If you are not careful, you may make mistakes. This is true both in terms of links and energy consumption.
Our factory has been operating for so many years, and we have a lot of experience in selecting production lines. You can be our customer or our friend. We can communicate with each other, and we can provide you with the best service.
The organic fertilizer production plant cost is hundreds of thousands to millions.

To have a preliminary positioning of the products you are going to produce. It is very important and crucial to have a preliminary positioning of the products you want to produce. Because the organic fertilizer production process and granulation method of different grade products are very different. For example, we need to produce organic-inorganic compound fertilizer with organic raw materials as auxiliary materials and inorganic content of more than 30%. We suggest that you choose the granulation process and equipment based on drum granulator; if you choose the organic-inorganic compound fertilizer with organic raw material as the main material and inorganic content less than 25%. We suggest that you choose the granulation process and equipment based on disc granulator; if customers have a good acceptance of cylindrical products, and our annual output positioning is not very high, we can also consider choosing extrusion granulation process first. Of course, as we decorate the house, when we begin to decorate, we may not grasp the requirements of house decoration accurately. Our initial positioning of our fertilizer products may not be very accurate. This requires us to seriously do some market research, do some research, and then make sure that, although we may not grasp it very accurately at the beginning, there is a considerable difference between having done a survey and not having done one. I advocate that when the manufacturers who just started on the production line start to make fertilizer, they can consider a diversified mode, including powder fertilizer and various types of fertilizer. Although the early production will become more complicated, the sales range of the enterprise is relatively wide, and the survival probability of the enterprise is much higher.
Choose reasonable production process and suitable equipment supplier. As long as you surf the Internet, you can see at least dozens of organic fertilizer equipment manufacturers. Many manufacturers say that they can make organic fertilizer equipment and complete process design. It is undeniable that there are many equipment manufacturers now, with a mixture of fish and eyes. In fact, there are not many manufacturers who have built complete sets of organic fertilizer production lines, especially those who have built large complete sets of production lines. In fact, there are great differences in the production of each kind of raw material, which cannot be generalized. Therefore, the choice of fertilizer equipment enterprises does not lie in how strong and how big his strength is, but in how much successful experience he has. Especially the successful experience in design, installation and debugging. We have changed for nearly four months because of one production line, and we have also changed the key granulating equipment and other equipment in the production line because of some materials. The organic fertilizer production plant cost is hundreds of thousands to millions.

The processing of organic fertilizer from peanut shell is inseparable from the corresponding production equipment. The production equipment is determined according to the planned production process conditions. The main production processes are powder process and particle process.
The organic fertilizer production process equipment, including fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system and finished product packaging system.
Peanut shell processing organic fertilizer manufacturers usually formulate strict processing procedures and processes for the processing process. The general situation is as follows:
1. Preparation
① The raw materials of organic fertilizer including peanut shell are mixed and fermented in the fermentation tank or stack according to the process requirements;
② Throwing biological fermentation bacteria: mix the weighed bacteria and auxiliary materials in the ratio of 1:10 (the purpose is only to expand the volume of bacteria and spread evenly on the raw materials), and then weigh the required biological bacteria and the treated raw materials in the ratio of 1:10000 (10 tons per kilogram).
2. Production process
① If the moisture content of the raw material is above 70%, it can be mixed with the auxiliary material according to the weight ratio of 3:1, and then the expanded volume of bacterial agent can be added into the fermentation material (raw material), which can be evenly stirred and stacked.
② The water content of the stirred fermentation product should be controlled at about 60% in the organic fertilizer production line (hold it in a ball by hand, and it can be cracked when it is loosened, at least to ensure that it will not drip water from the fingers when it is held hard by hand).
③ Stack the fermented materials with the height of about 1.2m, the width of about 2m and the length of unlimited.
④ Fermentation for 24-48 hours, the temperature can be over 55 ℃, after heating up for three days can achieve deodorization effect.
Operation method of organic fertilizer fermentation
⑤ After 7-15 days of fermentation, it can be used as biological organic fertilizer.
3. Fermentation process
① Fever stage; ② High temperature stage; ③ Cooling stage; ④ At the stage of maturity and fertilizer conservation, organic fertilizer is produced after fermentation.

We are the China Leading Manufacturer of Fertilizer Machine and Fertilizer Production Line. All knowledge of Fertilizer Machinery and Fertilizer Production Line is available here. Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. adheres to market orientation, innovation and development, quality and survival, and perfect after-sales service to win the trust of customers. We mainly produce organic fertilizer granulator machine, crusher, mixer, conveyor, compost windrow turner, coating machine, packaging machine, dryer, cooler, screening machine, as well as different types of fertilizer production lines, including organic fertilizer production line, bio organic fertilizer production line, NPK fertilizer manufacturing process, BB fertilizer production line. Warmly welcome people from all walks of life to visit the company, mutual benefit, win-win, create a better!

There are two steps to process commercial organic fertilizer in the organic fertilizer production line: early fermentation and treatment part and deep processing granulation part. Organic fertilizer equipment needs fermentation compost windrow turner, crusher, mixer, fertilizer granulator, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment. Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. adheres to market orientation, innovation and development, quality and survival, and perfect after-sales service to win the trust of customers. We mainly produce organic fertilizer granulator machine, crusher, mixer, conveyor, compost windrow turner, coating machine, packaging machine, dryer, cooler, screening machine, as well as different types of fertilizer production lines, including organic fertilizer production line, bio organic fertilizer production line, NPK fertilizer manufacturing process, BB fertilizer production line. Warmly welcome people from all walks of life to visit the company, mutual benefit, win-win, create a better!

The compost organic fertilizer production machine is widely used in the fermentation and moisture removal of organic wastes, such as livestock manure, sludge garbage, filter mud of sugar factory, dregs, cakes and straw sawdust, etc.
The compost organic fertilizer production machine is suitable for aerobic fermentation, and can be used with solar fermentation chamber, fermentation tank and transfer machine. It can realize the function of one machine with multiple slots when it is used together with the moving machine. The fermentation tank matched with it can discharge materials continuously or in batches. High efficiency, stable operation, durable, even throwing. Dumper is the core equipment of aerobic dynamic composting.
As a new type of machinery, compost turner organic fertilizer production machine is still unknown in the product catalog, but it has rapidly multiplied in the family of fertilizer machinery and equipment. It has become the main product that affects the development trend of composting industry.

The construction scale of organic fertilizer production line is generally 30000-250000 tons per year. Local resources, market capacity and market coverage should be taken into account. Generally, the annual output of small-scale new plants is 10000 tons (1.5 tons / hour), 20000 tons (3 tons / hour) and 30000 tons (4.5 tons / hour). The annual output of medium-sized plants is 50000-100000 tons, and that of large-scale plants is 100000-300000 tons.
The equipment of small-scale organic fertilizer production line includes: organic fertilizer dumper, semi wet material crusher, granulator machine for fertilizer, drum screening machine, belt conveyor and automatic packaging machine.
A set of small-scale organic fertilizer production line can solve the problem of less investment, quick return and no need to worry about sales. The whole set of organic fertilizer production line is about 100000 yuan for self use or local sales. Low cost investment can not only solve the problem of environmental pollution, but also increase income. In addition, you can apply for local government project subsidies!

The technological process of organic fertilizer production line equipment is as follows: hair dumper - grinder - automatic metering batching machine - mixer - granulator machine for fertilizer - dryer - cooler - screening machine - packaging machine, etc. This is the complete equipment configuration of organic fertilizer production line.
The production of organic fertilizer only needs water and electricity, and there is no waste water, waste gas and other wastes in the production process. As long as the dust removal facilities are in place, there is no environmental pollution problem in this project. Construction period and enterprise organization.
The construction period of this project is short, generally about 3 months, and the infrastructure construction can be started at the same time of ordering. Personnel training, equipment installation, commissioning and trial production need 15 days, depending on the production capacity.
Investment estimation and economic benefit
1. Investment estimation
The model of organic fertilizer production line is divided into annual output of 5000 tons, 10000 tons, 30000 tons, 50000 tons and 100000 tons, and the price ranges from 160000-280000-480000-860000-1.5 million yuan respectively. The investment of this project can be large or small, and the investment of powerful enterprises can be relatively large; For groups or individuals with poor conditions, some major equipment can be selected as appropriate to reduce investment.
2. Economic benefit profit:
200 yuan / ton, 50 thousand tons / year, annual profit 10 million yuan
3. Others
Plant area required: 50000 T / A, plant 50 m × 18 meters