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Provide a variety of fertilizer manufacturing equipment and machines in fertilizer processing. Including fertilizer granulator machine, crusher, mixer, screener, compost turning machine, packing machine, organic fertilizer machine, npk fertilizer production line, etc.
Source: https://www.fertilizergranulator.com/production-line/
With the continuous development and progress of fertilizer production line, the operation of organic fertilizer and compound fertilizer in human has been gradually reduced, more tend to automation, this method of production and processing is not only conducive to management, more importantly, the quality of production and processing is highly controllable. After purchasing a NPK fertilizer production line, in addition to daily manufacturing and production, it is also necessary to pay attention to maintaining machines to eliminate hidden dangers of fertilizer production equipment.
No matter the fertilizer production users purchase a whole NPK fertilizer production line or some organic fertilizer equipment, they should pay attention to the heat preservation and moisture-proof of the fertilizer production machine, and the replacement of the die pressing wheel. It includes the maintenance of the connecting parts of the machine, the renewal of the lubricating grease, the cleaning of the gear box, the maintenance of the power, the cleaning of the organic fertilizer granulator, the replacement of the bearings of the pelletizer, etc. These measures are to eliminate the hidden dangers of fertilizer production line equipment. The following fertilizer equipment manufacturers give you a detailed introduction of how to eliminate the hidden dangers of fertilizer equipment:
1. The parts that are easy to be rusted or damaged, especially the more valuable parts, such as magneto, motor, cutter, seed pipe, trencher, conveyor belt, transmission chain, etc., shall be unloaded and stored indoors and separated according to the machine category to prevent deformation or damage caused by mutual extrusion.
2. First, clean the dirt and sundries outside the fertilizer equipment. Clean and lubricate all bearings, and cover the friction surfaces, such as plough wall, disc target, rotary cultivator blade, trencher, etc. with anti-corrosion agent such as paint, black oil, waste engine oil, etc.
3. Organic fertilizer equipment parked in the open air, such as a compost turning machine, must first lift the teeth and other racks off the ground, and must not contact the soil. For those parts that are easy to deform, they should be flattened or erected to eliminate the factors that cause deformation, and those with spring support should relax the spring.
Fertilizer manufacturing equipment plays an important role in promoting the development of agriculture. Agriculture needs organic fertilizer and livestock manure needs to be solved. Organic fertilizer manufacturing machine connects the two skillfully. It can process organic fertilizer by processing animal manure, and can help the soil restore the natural ecological balance.
The contents of sulfur, ammonia and other substances in the untreated animal manure are very high, which can breed mosquitoes and flies and transmit various diseases. After the disposal of organic fertilizer production line, it has a corresponding preventive effect on human life and health.
With the help of organic fertilizer machine, chicken manure can be cleared and transported at any time. Fresh chicken manure is processed by a series of organic fertilizer production lines such as compost turner, semi-wet material crusher, mixer, and dryer. Chicken manure firstly removes odor; secondly, it completely kills various pathogenic bacteria, insect eggs, grass seeds, etc. in chicken manure; thirdly, it removes harmless substances in chicken manure, chicken drug residues and avian influenza virus. In this way, the maximum increase in the purification of air and the transmission of hazards and losses to the environment, humans, animals and animals.
The high quality fertilizer produced by organic fertilizer granulator machine not only improves the quality of agricultural products, but also greatly improves the yield, bringing higher benefits to producers. We continue to advocate green food, pollution-free food and inorganic food, encourage green environmental protection, the emergence of organic fertilizer production line, which provides a fundamental guarantee for this kind of food in China.
It is conducive to the export of various agricultural products. If you want to be loved by the international market, the first thing is to produce high-quality agricultural commodities. The biological organic fertilizer processed by organic fertilizer production line and disc granulator machine is conducive to strengthening the competitiveness of agricultural products in the international market.
A series of processing and organic fertilizer manufacturing machine can realize the resource utilization of animal manure and straw waste such as chicken manure, sheep manure, cow manure, etc. What are the manufacturing processes of organic fertilizer? What equipment is needed in this production process?
After the compost fermentation is completed, the compost is crushed into powder in the organic fertilizer crusher. The powder is mixed into the organic fertilizer mixer to add auxiliary materials for mixing. After mixing evenly, the compost is put into the granulator to make particles. The particles are sent into the dryer to reduce the moisture content of the particles to 10-20%. After cooling, the compost is sent to the cooler for screening, and the unqualified products are screened out for recycling The belt conveyor enters into the pulverizer again to crush and screen out the finished products, which can be packaged directly.
The function of organic fertilizer fermentation overturning machine: it is used to ferment the materials in the fermentation process.
Function of organic fertilizer crusher: pulverizing high humidity materials and other raw materials in the production process.
Organic fertilizer mixer function: to mix a variety of raw materials.
Function of organic fertilizer granulator: the mixed materials are granulated by disc granulator machine (we provide drum granulator, flat die pellet mill, two in one fertilizer granulator, organic fertilizer granulator, roller granulator and other granulating equipment).
Function of organic fertilizer dryer: drying granular materials with high humidity.
Function of organic fertilizer Cooler: it can quickly cool the dried materials and increase the production efficiency.
Function of organic fertilizer screening machine: screen and grade the finished fertilizer.
Function of the coating machine: the particles are coated outside to prevent the caking of fertilizer.
Function of automatic weighing and packaging machine: quantitative bagging and packaging of finished products.
The annual output of 20000 tons of organic fertilizer production project cost is still relatively low. The production of organic fertilizer requires the fermentation of biological bacteria, and the amount of microbial agent is small. Only 1kg of biological bacteria fermentation agent is needed for the fermentation of 1 ton of organic fertilizer raw material, and a small amount of input can produce a ton of bio organic fertilizer meeting the standard.
Organic fertilizer production project should consider market conditions, organic fertilizer production line, organic fertilizer machine, organic fertilizer granulator, organic fertilizer grinder, complete set of organic fertilizer manufacturing equipment. The annual output of 20000 tons of organic fertilizer production equipment covers an area of 1000 square meters, a granulation plant area of 500 square meters, and a fermentation plant area of 1300 square meters.
Ground strip pile, use ground compost turning machine. Or put materials in fermentation tank, use trough type compost turning machine.
Evenly sprinkle the bacterial agent, turn over the pile fermentation to achieve warming, deodorization, rotten, killing miscellaneous bacteria grass seeds.
Fermentation for 7-12 days, according to the temperature of different places, the number of times of turning is different.
Complete fermentation and decomposition, discharge from the pool (ground type, direct collection by forklift truck).
Use grading screen for coarse and fine screening, (the screened powder fertilizer can be sold directly).
The selected large pieces are crushed by a pulverizer and then returned to the grading screen.
The required trace elements are mixed with a premixer.
Pelletizing with disc granulator machine.
Feed to dryer and cooler.
Automatic packaging machine packaging for sale.
The organic fertilizer processed by the organic fertilizer manufacturing equipment meets the standard and the fertilizer effect is good. With the rapid development of chemical fertilizer industry, the utilization rate of organic fertilizer has decreased, but with the rapid development of green organic agricultural food, organic fertilizer has been favored by the agricultural field again.
The complete set of organic fertilizer manufacturing equipment has many advantages in processing duck manure. Raising ducks in batches on farms can increase benefits and reduce breeding costs, but also produce a large amount of duck manure that we can't stand. Farms grow up in batches of ducks to get meat and eggs, but also need to deal with waste in time. An organic fertilizer making machine can process it into "feed" that the soil loves to eat.
There are many raw materials for processing organic fertilizer, and the manure quality of the farm is particularly good. Duck manure compost is a high-quality organic fertilizer for farmland, but the traditional treatment method is difficult and technically difficult and does not meet the needs of agricultural modernization. The duck manure is fully turned over by the Tianci equipment composting and throwing machine to remove harmful substances, and then made into pellets by a disc granulator machine to become a high-quality organic fertilizer, which is widely used in tea trees, vegetable and fruit trees, and green breeding. Now that we know the usefulness of duck dung, we can no longer throw it away at will and waste its value.
The organic fertilizer manufacturing machine include: crusher, screening machine, granulator, drum dryer, compost turning machine, packaging machine, etc. if it is necessary to process duck manure powder fertilizer, fertilizer granulator and dryer can be removed. In the whole set of equipment and technology, we must pay attention to the use of compost Tipper and select suitable fermentation equipment, so that we can reduce the investment cost and process organic fertilizer better. What is the floor area of an organic fertilizer plant? We have to look at the planning. If you want to know more about the equipment and information about the production of organic fertilizer from animal manure, please contact us.
Tomato organic fertilizer can use plant organic material as the main raw material, add a large number of beneficial bacteria, after being decomposed, processed by organic fertilizer production equipment, green environmental protection, is a kind of ecological fertilizer. Tomato organic fertilizer can fundamentally prevent and control harmful germs and reduce the incidence rate of crops. Long-term application can make the cultivated land enter a benign ecological cycle.
Organic fertilizer processed by fertilizer manufacturing equipment contains basic elements of nitrogen, phosphorus and potassium, as well as a large number of organic matter, amino acids and trace elements necessary for crops. It is a high-quality fertilizer that integrates the efficiency of trace elements of chemical fertilizer and the long-term effect of organic matter. Organic fertilizer is processed by disc granulator machine with reasonable formula, balanced nutrition price and long-term fertilizer effect. The organic matter is high, and the total nutrients of N, P and K meet the requirements of crops, so it is a kind of high quality bio fertilizer.
Cultivating strong seedlings is the basis of reducing malformed fruit, enhancing disease resistance and obtaining high yield. The cultivation of strong seedlings requires not only fertile and loose bed soil, but also rich nitrogen, phosphorus, potassium and other nutrients in the soil, with pH value in the range of 6.0-7.0. In the nutrient soil, 60% of vegetable soil, 20% of fine sand and 20% of tianwu EV bio organic fertilizer can be mixed evenly, and then 3 kg of superphosphate and 0.2 kg of potassium sulfate are added to every 100 kg of nutrient soil. If seedling bed is adopted, generally 2 kg bio organic fertilizer is used for each square meter of seedbed soil, which is combined with ploughing and soil in 15cm plough layer before sowing.
Organic fertilizer contains a large number of beneficial microorganisms. After application, it can increase the organic nitrogen content in the soil, promote the activity and effectiveness of phosphorus and potassium in the soil, and play a role in nitrogen fixation. The use of organic fertilizer granulator to process organic fertilizer can activate soil with loose nutrients, facilitate the growth of crop roots, and improve plant vitality and vitality.
Organic fertilizer equipment has gradually entered people's life and production, and more people know that livestock manure can be professionally treated through fertilizer equipment to produce organic fertilizer. In the process of using organic fertilizer manufacturing machine, we should not only ensure the use effect, but also ensure the safe operation of fertilizer machine.
So here, we will focus on how to ensure the safe operation of livestock and poultry manure treatment equipment, and how to extend the service life of the machine. Now let the fertilizer manufacturing equipment manufacturers to take you together to understand.
1.Firstly, some newly installed wheel tyres should be timely checked, and some parts that are more prone to looseness should be checked frequently, and more attention should be paid to whether the various parts of the fertilizer equipment are working properly.
In addition, it is necessary to pay more attention to check the degree of equipment wear of some easily worn parts, such as the roller granulator. Its double rollers are the key to granulation. The roller skin will be worn out due to frequent extrusion of materials. Please pay attention to replace the quilt at any time. Worn double rollers. The machine should be placed on the plane of the bottom frame of the mobile device, and dust and other debris should be removed first to prevent the mobile bearing from moving on the bottom frame when the machine encounters materials that cannot be removed, which may cause serious accidents.
On the other hand, if the temperature of the bearing oil rises during the operation of the organic fertilizer granulator, in this case, the work should be stopped immediately and the cause of the accident should be checked and eliminated. Stop work immediately and conduct inspections to find out the cause of the accident and eliminate it.
Organic fertilizer production line is to make some manure and sludge into fertilizer by organic fertilizer machine. Nowadays, more and more organic fertilizer manufacturing equipment is put into use. How to deal with some problems in the process of using? What should we do in case of mechanical failure? When encountering some small faults of the machine, don't panic, find out the cause of the failure and solve the equipment problems step by step.
(1) The granulation effect of the granulator is not good. It may be that the double rollers of the roller granulator are not aligned and re calibrated. The motor rotor is not concentric. The position of motor can be moved left and right, or pad under the motor foot to adjust the concentricity of the two rotors.
(2) The original balance of the machine was destroyed. After the motor is repaired, dynamic balance test shall be conducted to ensure the overall balance.
(3) The foundation bolts of fertilizer manufacturing equipment are loose or the foundation is not firm. During installation or maintenance, the anchor bolts shall be tightened evenly. The vibration damping device shall be installed between the foundation foundation and the crusher to reduce the vibration.
(4) The hammer piece of the pulverizer is broken or there are hard debris in the crushing room. All of these will cause the rotor rotation imbalance, and cause the whole machine vibration. Therefore, the machine should be checked regularly for hammers with severe wear. During replacement, it is necessary to replace symmetrically; abnormal sound in the operation of the pulverizer shall be stopped immediately for inspection and the reasons shall be found and dealt with in time.
(5) The connection between the organic fertilizer equipment production line system and other equipment is not consistent. For example, improper connection of feed pipes and discharge pipes will cause vibration and sound. Therefore, these connecting parts should not be hard-connected, but soft-connected.
Once a fertilizer production line has a machine failure, the entire line cannot be used normally, causing waste of resources and delaying fertilizer production. In the process of using fertilizer equipment, all kinds of problems will be encountered, and our factory provides after-sales service and is responsible to customers.
We all know that the organic fertilizer manufacturing machine can process chicken manure, cow manure, sheep manure and pig manure. The price of the whole set of granular organic fertilizer equipment is higher than that of the powder fertilizer equipment. The early process of both includes fermentation, crushing, screening and mixing.
How much is the annual output of 5000 tons of organic fertilizer production line equipment? The specific equipment required for manufacturing organic fertilizer is as follows.
(1) Turn over and ferment. The chicken manure and pig manure are turned over by the trough compost turning machine. The temperature rises to 55℃~65℃, and the pile is turned over every 1~2 days. After 10~15 days of fermentation at 55℃, the materials can be put away.
(2) Granulation. After the fermented material is evenly stirred by the pulverizer, it enters the organic fertilizer granulator to make solid particles.
(3) Screening. Due to the influence of uncertain factors such as moisture and speed, the particles produced by the granulator may have uneven particle size distribution. They must be classified by a sieving machine to obtain organic fertilizer particles that meet market requirements. The drum screening machine is mainly used to separate the finished product and the returned material, and can also realize the classification of the finished product, so that the finished product is evenly classified.
(4) Dry and cool. The treated granules are dried and cooled to remove the moisture of the fertilizer granules, so that the organic fertilizer can be stored for a long time.
(5) After crushing, the residue is returned to the organic fertilizer granulator for granulation again.
(6) Packaging. The qualified granular organic fertilizer can be directly stored and sold after automatic packaging.
There is a lot of work to be done in the early stage of investing in organic fertilizer projects. There are roller granulator, roatry granulator, flat die pellet mill for choice. If the customer has his own site, we can plan the organic fertilizer production line and carry out civil design according to the customer's site.
We are modern fertilizer machine manufacturer in China. Our main products are compound and bio-organic fertilizer granulator machine, [compost turning machine](https://www.fertilizergranulator.com/...
