Huaqiang Fertilizer Machine

We have our own factory which covers about 13,000 square meters, and we have the professional engineer and specific workers.

Roller press pellets are widely used for the production of compound fertilizers. There are more than 20 kinds of materials that have been successfully applied to granulating.

The extrusion granulation principle of the double roller granulator: the belt pulley is driven by a motor, and the transmission belt is transmitted to a pair of two high-pressure roller bodies with a sliding mold shell through a reducer for relative work. The two rollers of the DZJ-Ⅰ type squeeze roller granulator interact with each other by a set of split gears. The two rollers of the DZJ-Ⅱ type double roller granulator are composed of two output shafts on a special reducer. Directly drive the work to achieve the purpose of extrusion molding. During production, the raw materials enter the hopper, and are relatively extruded and formed by the high-pressure roller body. The power of crushing and forming is driven by the sprocket of the active roller shaft to a pair of crushing rollers to move relative to each other through the chain. After crushing and screening in the working chamber, the finished particles flow out of the machine through the screen to the discharge trough.
The double roller granulator is extruded and granulated at normal temperature without other drying measures. Therefore, the production process is relatively simple and can play a role in energy saving and consumption reduction. The fertilizer granulation machine has high automation, high production efficiency and large processing capacity, and has good granulation and even granulation.

NPK fertilizer rotary drum granulator adopts flexible machine design and advanced processing technology, which makes the compound fertilizer granulator and related equipment operate in a complete set, which can form a small production line or a large production workshop, with high capacity satisfaction and strong advantages of mechanized production.

The NPK fertilizer granulator has good granulation quality and is suitable for granulation of various light materials. It can ensure high sphericity and good pelletizing quality.

Drum granulator is a kind of molding machine which can produce materials into specific patterns. Drum granulator is one of the links in compound fertilizer industry. It is suitable for cold and hot granulation and large-scale production of high, medium and low concentration compound fertilizer. The main way is granulation by wet granulation. Through a certain amount of water or steam, the base fertilizer can be fully chemically reacted after being humidified in the cylinder. Under the necessary liquid phase conditions, with the help of the torsion movement of the cylinder, the material particles will produce extrusion pressure and agglomerate into balls.
The working principle of the drum granulator is: the belt and pulley are driven by the main motor, and the drive shaft is driven by the reducer. The split gear installed on the driving shaft and the large gear ring fixed on the machine body are meshed to face things. The material is added from the feed end into the fertilizer granulator machine. Through the special layout inside the cylinder, it is made into particles, and then flows out through the outlet. Due to the continuous entry of materials and the continuous torsion of granulator, mass production can be realized.

The organic fertilizer production line with an annual output of 5000 tons requires about 700m fermentation tank plant, 500m processing plant and 400m warehouse and office area. The organic fertilizer production plant cost is about 350000 to 500000 yuan.
To set up a small-scale organic fertilizer equipment plant, the investment is about 100000 yuan. The annual output of 10000 tons of organic fertilizer production line equipment configuration price is 200000 yuan, 30000 tons of organic fertilizer production line price is 400000 yuan, 50000-100000 tons of organic fertilizer production process equipment configuration is 800000-130000 yuan. Because the raw materials of organic fertilizer are easy to obtain, and environmentally friendly, so the market prospect is unlimited. In rural entrepreneurship projects, to set up a small organic fertilizer plant, small investment, easy to create wealth.

In the organic fertilizer production process, the mixed raw materials are sent to the primary fermentation tank by loader and piled into fermentation piles. The compost windrow turner is used to force ventilation from the bottom of the fermentation trough to supply oxygen. At the same time, the composting is carried out in about 2 days, and the water (mainly the organic wastewater from production and living in the factory) and nutrients are supplemented. The fermentation temperature is controlled at 500 C-650 ℃ C. Aerobic fermentation is carried out. One fermentation cycle is 8 days. Every day, raw materials are fed into one pool, and one pool of semi-finished products is produced. After the fermented semi-finished products are discharged, they are ready to enter the next process.
It can be divided into several fermentation sections (about 15 meters) when adding the fermentation materials (about 15 meters), the remaining fermentation tank can be divided into several sections (about 15 meters), the fermentation trough can be divided into several temperature rising sections (about 15 meters), the remaining fermentation trough can be divided into several sections (about 15 meters), the fermentation trough can be divided into several sections (about 15 meters), the fermentation tank can be divided into several sections (about 15 meters), the fermentation trough can be divided into several sections (about 15 meters), the remaining fermentation tank can be. In the drying area, the organic fertilizer machine can stir and toss many times to facilitate the water flowing. When mixing, fermenting and drying, the positive and reverse functions of the mixer should be fully utilized to control the fermentation and drying cycle of materials in the tank.
One fermentation trough can process 266.67 tons of pig manure (65% water content) per day, and the daily volume is about 300 cubic meters. The design of this scheme is 6 meters wide, 1.35 meters deep and 70 meters long. The compost windrow turner works in double shifts every day, with about 2 tipping machines and 1 mobile machine. In this scheme, raw materials are distributed to each tank by forklift truck, and all kinds of materials are required to be laid evenly in layers; when discharging materials, forklift truck is used at the other end of the fermentation tank to transport the fermented organic fertilizer to the circulation workshop or processing workshop.

Organic fertilizer combination granulation production line can be used to produce organic fertilizer and inorganic fertilizer mixtures. This fertilizer granulation production line is favored by many fertilizer investors.

The double roller granulator mainly relies on the external pressure mode, so that the materials are forced to pass through the gap between the two opposite rotating rollers and compress into pieces.

Application of organic fertilizer granulator
For the pelleting of organic fermentation fertilizer with municipal solid waste, such as raw material of organic fertilizer, livestock manure, manure, compost fertilizer, green manure, sea manure, cake fertilizer, peat, soil and miscellaneous fertilizer, three wastes and microorganism, the particles are irregular pellets.
Specification of organic fertilizer granulator:
The qualified granulation rate of the organic fertilizer granulation machine is up to 80-90, which can adapt to a variety of different formulations. The compressive strength of organic fertilizer is higher than that of disc and drum, and the large ball rate is lower than 15%. The particle size uniformity can be adjusted by stepless speed regulation function of the machine according to the requirements of users. The drying process is saved and the cost is greatly reduced.
Now this new type of organic fertilizer wet granulation machine is loved by the majority of users, our company wet organic fertilizer granulation machine in short supply, the birth of new products, new production process, energy saving and environmental protection is trustworthy!

The organic fertilizer production line is mainly the fermentation part and the production granulation part. Even if the raw materials for organic fertilizers are better fermented, granulation is also difficult, because the characteristics of organic raw materials are rough raw materials, lighter, and lower bonding rate. Different organic materials have different characteristics. Therefore, when selecting equipment, you should be taken carefully. Otherwise, it will not only affect the output, but also the appearance of the finished product will not reach the required perfection.We are the China Leading Manufacturer of Bio-organic Fertilizer Production Line. The bio organic fertilizer production line can be designed for different fertilizer producers' requirement.

Bio organic fertilizer production equipment needs fermentation compost windrow turner, crusher, mixer, fertilizer granulator, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. adheres to market orientation, innovation and development, quality and survival, and perfect after-sales service to win the trust of customers. We mainly produce organic fertilizer granulator machine, crusher, mixer, conveyor, compost windrow turner, coating machine, packaging machine, dryer, cooler, screening machine, as well as different types of fertilizer production lines, including organic fertilizer production line, bio organic fertilizer production line, NPK fertilizer manufacturing process, BB fertilizer production line. Warmly welcome people from all walks of life to visit the company, mutual benefit, win-win, create a better!

Advantages of npk compound fertilizer production line:
1.This cnpk compound fertilizer production line has the less investment, good results and the great economic benefits.
2.Complete sets of equipment are compact, scientific and reasonable, and advanced in technology.
3.Complete npk fertilizer production line is designed improving the working efficient and saving the cost of the labor cost.
3.It can save energy , and has no waste discharge, stable operation, reliable operation and convenient maintenance.
4.The material has wide adaptability and is suitable for granulation of all kinds of raw materials such as compound fertilizer, medicine, chemical industry, feed and so on, and the product has high granulation rate.

It can produce all kinds of concentration, multiple types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetized fertilizer, etc.) compound fertilizer. In particular, it can produce rare-earth, potash and ammonium bicarbonate series compound fertilizer granulating. It fills the domestic blank and ranks the leading level in China.

Crawler-type turning and throwing machine is a fertilizer mode that saves civil engineering and human resources at present. The materials need to be piled into long strips, and the organic fertilizer turning machine will periodically stir and crush the materials, and carry out the decomposition of organic matter under aerobic conditions. The organic fertilizer production equipment also has the function of crushing, which greatly saves time and labor, greatly improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost. When the stacker is working, organic fertilizer production equipment can effectively mix sludge, viscous chicken manure and other materials with strains and straw powder evenly. Create a better aerobic environment for material fermentation. Not only is it much faster than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, indole, etc. during the fermentation process, which meets environmental protection requirements.
The crawler-type compost turning machine will not slip and crawl on the ground under the condition of soft ground and high-moisture organic fertilizer materials. No need to change tires for life. Tie rods operate in-situ 360° turn and U-turn, which eliminates the trouble that the steering wheel cannot turn in-situ, and saves space, labor, and diesel.

The key organic fertilizer production equipment of the Organic Fertilizer Disc Granulation Production Line is disc granulator which has three discharge ports, greatly reduces labor intensity and improves labor efficiency. Organic Fertilizer Disc Granulation Production Line has the large capacity, low power consumption and maintenance costs.
The organic fertilizer plant has rich raw material resources. The equipment may differ for different materials.
1.Animal waste, animal manure, such as chicken, pig, cattle, sheep, horse, rabbit, animal residue, such as fish meal, bone meal, feather, fur, silkworm excrement, biogas residue, etc.
2.Agricultural wastes. Crop straw, vine, soybean mean, rapeseed meal, cottonseed meal, caster bean meal, tea seed meal, yeast powder, mushroom residue, etc.
3.Industrial waste. Vinasse, vinegar residue, manioc waste, filter mud, herb residue, furfural residue, etc.
4.Municipal sludge. River sludge, pound sludge, ditch sludge, sea mud, lake mud, sewage sludge, humic acid, turf, lignite, danty, organic fertilizer production line, fertilizer granules fly, ash, etc.
5. Household garbage. Kitchen waste, etc.
6.Extracted or concentrated organics, seaweed extract, fish extract, etc.
The simple granular organic fertilizer production plant cost is about 100000 yuan / set, and the equipment investment of complete granular fertilizer production line is about 200000 yuan / set. Detailed configuration and equipment of organic fertilizer production plant cost can be adjusted according to your actual livestock and poultry.

The rotary drum granulator has the characteristics of beautiful appearance, simple operation, low energy consumption, long service life, even drying, convenient maintenance, etc. it belongs to Kuang Nei's more advanced granulator. The product is suitable for cold and hot granulation and large-scale production of high, medium and low concentration compound fertilizer.
The main features of rotary drum granulator are as follows
1. Less investment, quick effect, good economic benefit and reliable performance.
2. Waste discharge, stable operation, convenient maintenance, process layout, advanced technology and low production cost.
3. High spheroidizing strength, good appearance quality, corrosion resistance, wear resistance and low energy consumption.
4. The cylinder is lined with special rubber plate or acid resistant stainless steel plate, which realizes automatic scar removal, tumor removal and cancels the traditional scraper device. Working principle of rotary drum granulator this series of rotary drum granulators are driven by the main motor belt and pulley, which are transmitted to the driving shaft through the reducer. Through the split gear installed on the driving shaft, they mesh with the big teeth fixed on the body and work in opposite directions. The material is added from the feeding end, made into particles by the action of special documents inside the cylinder, and finally flows out through the discharge port. Due to the continuous entry of materials and the continuous rotation of granulator, mass production can be realized.

The double roller granulator is the equipment for powder material granulation and the main equipment for compound fertilizer granulation. Its prilling principle is that the mixed material proportioned by the automatic batching machine is forced into a pair of equal size, equal rotation speed and opposite rotation of the extrusion rod gap. Under the action of the motor reducer, a strong extrusion force is generated, and the material passes through the roll gap, After crushing and screening by the crushing chamber under the granulator, the required particle size can be obtained.
Our company's double roller granulator has been upgraded on the basis of the original double roll granulator, which makes the granulator more perfect. Firstly, our bearing pedestal is replaced by cast steel connected bearing pedestal, which makes the body stable. A granulator does not need to change the bearing pedestal all its life. Secondly, the main accessories of our granulator, sticks, have been forged and pressed at high temperature, Quenched and tempered for several times, Wear resistance and corrosion resistance. Long service life. Longer crushing chamber, more thorough crushing.
The roller skin of the double roller granulator, stainless steel mold accessories, and the organic fertilizer granulation machine are produced by non drying and normal temperature process, forming at one time. It has the advantages of less investment, quick effect and good economic benefit. And energy saving, no waste discharge, stable operation, reliable operation, convenient maintenance. The organic fertilizer granulation machine has wide adaptability to raw materials, and is suitable for granulation of compound fertilizer, medicine, chemical industry, feed and other raw materials with high granulation rate.

The double roller granulator is one of the fertilizer granulator equipment.It is a new designed fertilizer equipment by our company based on the double roller fertilizer granulator machine.The fertilizer granulation machine is widely used for the fertilizer processing industry,feed production units and chemical industry to granulate,produce and process powdered objects.Roller extrusion granulator is the key equipment for compound fertilizer granulator,with advanced technology,reasonable design,compact structure,low engery consumption and the corresponding equipment.

The disc granulator machine is our star fertilizer machine and it is used to produce compound fertilizer.The series machine of the disc granulator adopts a circular arc structure,and the bottom of the disc is reinforced with a plurality of radiant steel plates,which is sturdy and durable,never deformed and runs smoothly.

Advantages of the disc granulator:
a.uniform product particles
b.Having good automatic classification ability
c.High granulation efficiency,less large particles and small return ratio
d.Intuitive operation and easy to comtrol

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. adheres to market orientation, innovation and development, quality and survival, and perfect after-sales service to win the trust of customers. We mainly produce organic fertilizer granulation machine, crusher, mixer, conveyor, compost windrow turner, double roller granulator, coating machine, packaging machine, dryer, cooler, screening machine, as well as different types of fertilizer production lines, including organic fertilizer production line, bio organic fertilizer production line, NPK fertilizer production line, BB fertilizer production line. Warmly welcome people from all walks of life to visit the company, mutual benefit, win-win, create a better!