Fertilizer Production Line | Fertilizer Production Process

Huaqiang Bio-organic Fertilizer Production Line can process animal manure and crop straws into powder and granules organic fertilizer.The bio organic fertilizer production process is mainly the fermentation part and the production granulation part.

Organic fertilizer equipment in the processing and production of organic fertilizer, a series of equipment will be processed to achieve the final effect. The quantitative feeding device is an important part in the production of organic fertilizer. It mainly deals with the large pieces of straw in production.

In organic fertilizer production line, it is to be equipped with the fermantation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. Next, when producing the organic fertilizer, the organic fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.

In organic fertilizer production line, we can use the double roller press machine which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator. The double roller granulator machine generally to be used by using the dry granulation method to finish the production process. This point is different from the rotary drum granulator machine that it is usually to use the wet granulation method to produce the fertilizer granulator.

NPK fertilizer production line is different from organic fertilizer production line.
In organic fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer, the organic fertilizer granulator machine are necessary to be equipped in the manufacturing process.

We all know about the organic fertilizer, npk fertilizer and so on a series fertilizer which they are to be used in the market. The bio organic fertilizer is also to be designed and used to finish the production process. In the fertilizer manufacturing process, how to produce and use the bio organic fertilizer? The organic fertilizer production line is to be designed and used to produce the organic fertilizer, the bio organic fertilizer production line is also to be designed.

What is the bio organic fertilizer? Biological fertilizer, that is, microbial fertilizer, referred to as bacterial fertilizer, it also known as microbial inoculant. It is a kind of special microorganisms produce which contains a lot of beneficial microorganisms and can fix the nitrogen in the air, activate the nutrients in the soil, improve the nutritional environment of plants, or produce active sunstances and stimulate the growth of plants in the life activities of microorganisms. Biological fertilizer is as important as chemical fertilizer and organic fertilizer in agricultural production.

In the bio organic fertilizer production line, it is to be equipped with different type and series fertilizer equipment to finish the production process, and these machine play the different role in the fertilizer manufacturing process. In the biofertilizer production line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials for sometime, and then it is to be equipped with the fertilizer mixer machine, fertilizer crusher machine of the relative type to deal with the raw materials. When producing the fertilizer,  the organic fertilizer granulator machine is to be designed and equipped in the line to make bio organic fertilizer. In the biofertilizer production line, we can use the flat die granulator machine to make bio organic fertilizer granulator, and the rotary drum granulator machine also can be used in the line to finish the granulation process.
The function of biological fertilizer, which it is to be produced in the biofertilizer project:
1. Improve soil fertility. This is the main function of biological fertilizer, for example, all kinds of self generated, combined or symbiotic nitrogen fixing biological fertilizer can fix the nitrogen in the air and increase the content in the soil; a variety of microorganisms that decomposes phosphorus and potassium minerals, such as silicate bacteria, can decompose potassium feldsper, mica and phosphate rock in the soil,  so as to make the insoluble phosphorus and potassium effective.

1. Manufacture and assist crops to absorb nutrition. Some bacterial fertilizers can not only increase the effective nutrients of soil, but also produce a variety of hormones and vitamins, so as to promote the growth of crops.

2. Enhance the resistance of plants. After inoculating some strains of biological fertilizer, they become the dominant bacteria in the rhizosphere of crops due to their large-scale propagation in the roots of crops.They can secrete antibiotics against fungi and bacteria,  so as to inhibit the growth of hyperactivity bacteria. Rotary drum granulator provided by us greatly improves the fertilizer action time.

More and more organic fertilizer is to be used to in the agricultural industry, the organic fertilizer machine is to be designed for producing the organic fertilizer and it is to be used in organic fertilizer production line to make organic fertilizer.

In organic fertilizer production line, it is to be equipped with the disc granulator machine or the rotary drum granulator machine to make the organic fertilizer granulator. Why we produce organic fertilizer granulator machine? The function of organic fertilizer has as follows:
1. Provide nutrients. Organic fertilizer contains not only mineral nutrients, but also organic components, which is conducive to improving the yield of crops and the quality of agricultural products.
2. Improve soil fertility. The application of organic fertilizer can increase the content of soil organic matter, improve the physical and chemical properties of soil, improve the biodiversity of soil, and improve the ability of soil water and fertilizer conservation.
3. To protect ecological environment and make rational use of organic fertilizer resources can resources can maintain a virtuous cycle of materials, reduce the adverse impact of organic waste on the environment, protect the ecological environment, save fertilizer consumption, reduce engery consumption and environmental pollution.

The npk fertilizer production line is to be designed and used to produce the npk, compound fertilizer. In the fertilizer manufacturing process, it is to be equipped with different type fertilizer granulator machine, like the rotary drum granulator or the roller press granulator machine to be used to produce the npk, compound fertilizer granulator. But the chemical fertilizer is to be reduce to use in agricultural industries. Why we reduce the using of the chemical fertilizer?
1. Nutrients are not complete. The nutrient of chemical fertilizer is not as complete as that of farmhouse. Generally, chemical fertilizer does not contain mechanism, and its composition is relatively simple, only containing one or two or three kinds of nutrients. Even if the compound fertilizer can increase a variety of nutrients, it is difficult to achieve the comprehensiveness of farmyard manure.
2. There are limitions. Fertilizer to soil. Crop has limitations, which is , applicability. It is necessary to choose chemical fertilizer in order to obtain satisfactory results. Ammonium chloride can not be used in tobacco, sugar beet and other non chlorine crops, lime nitrogen is not suitable for alkaline soil.
3. Pay attention to methods when applying chemical fertilizer. The concentration of chemical fertilizer is high. Solubility is large, if the application method is improper, it is easy to cause harm. If the seeds or roots are directly contacted, it is easy to burn seeds and seedings; if the application time is not appropriate, it will also cause harm.

The fertilizer machine manufacturers also designed other series fertilizer machine to be equipped in different type fertilizer production line to finish the production process. Using the automatic or semi-automatic fertilizer machine to finish the production process not only improve the working effiient, it also simplifies the fertilizer manufacturing process.

In the fermentation process of fowl dung, the compost turning machine is an indispensable fermentation equipment, which is used for the fermentation of livestock manure, sludge waste, filter mud of sugar factory, dregs, cake, straw sawdust and other organic wastes. It is widely used in the fermentation of organic fertilizer factory, compound fertilizer factory, sludge factory, garden art field and Agaricus bisporus planting factory, etc. and the operation of removing water.

The fermented raw material passes througn the granulation process by using the organic fertilizer granulator and the finished granular fertilizer is processed completely. Of course, from compost fermentation to granulation and packaging of materials, the processing of each processed whole organic fertilizer production line is required: compost turner machine, feeder, crusher, mixer, granulator (flat die pellet mill, disc granulator, rotary drum granulator, etc.), screener machine, dryer machine, cooler, automatic packaging machine belt conveyor and other series fertilizer equipment.

The composting fermentation of chicken and duck manure mainly uses biological action and advanced mechanical technology to effectively treat chicken and duck manure. The commonly used technology is aerobic fermentation. With aerobic fermentation, the composting of chicken and duck manure has the advantages of fast starting temperature, high fermentation temperature and short maturity period. Because of its high fermentation temperature, it can effectively eliminate the eggs, pathogens, plant seeds and so on in the fowl dung . Under the effective mechanical agitation, its drying effect is also very significant. At present, the commonly used compost fermentation technology in industry mainly includes the strip compost fermentation technology and the trough aerobic fermentation technology.

The fertilizer machine manufacturers also designed other series fertilizer production line to produce different type fertilizer. And sometimes, the fermenting compost turner machine not only to be designed in organic fertilizer production line to finish the organic fertilizer fermenting part, it also can be use in biofertilizer project to finish the bio organic fertilizer production process.

All kinds of biological fertilizers are developing rapidly, and the annual output of many fertilizer plants reaches hundreds of thousands of tons. These bio fertilizers are characterized by high scientific and technological content, obvious yield increasing effect and pollution-free, which can improve crop yield. The popularization and application of fertilizer production line is of positive significance for improving soil fertility, improving crop quality and promoting agricultural sustainable development.

Six types of raw materials for producing organic fertilizer

1. Husk bran: rice husk, rice husk powder, peanut husk powder, peanut rice flour, cereal bran, fungus bran, etc.;
2. Manure: chicken manure, pig manure, cow manure, sheep manure, horse manure and other animal manure;
3. Grains: lees, soy sauce, vinegar, furfural residue, xylose residue, enzyme residue, garlic residue, sugar residue, etc.;
4. Cakes: soybean cakes, soybean meal, sour oil, rapeseed cakes, etc.;
5. Straws: corn straw, straw, wheat straw, bean straw and other crop straws;
6. Others: domestic sludge, sugar sludge, sugar sludge, bagasse, etc. ​ Since the organic fertilizer granulator equipment entered the market, it has won the approval of agricultural personnel to produce and process organic fertilizer and improve the utilization rate of fertilizer. With the promotion of environmental protection, the organic fertilizer production line also has a great development space, which has become the main trend of the fertilizer industry in the future and has great potential.

Organic fertilizer processing equipment helps rural areas to make rational use of manure sludge from livestock and poultry breeding, making crop straw, weeds and rotten roots and leaves of vegetable greenhouses as raw materials that can create value. We have improved the equipment for environmental pollution in the farms, changed air and soil pollution, and increased agricultural production income. Fertilizer production line can also process different kinds of special fertilizer according to the specific needs of the market, which need to be further processed by rotary drum granulator, flat die pellet mill and organic fertilizer granulator. Organic fertilizer processing equipment shoulders the important task of future ecological agriculture development.

Using the treated poultry manure to fertilize the farmland has good fertilizer effect and long duration of fertility, which can increase the yield of crops and increase the content of organic matter in the soil. So the poultry manure organic fertilizer production line is composed of which machines, the following is a brief introduction.

1. The compost turner is used for fermentation treatment of organic solid wastes such as livestock manure, domestic waste, mushroom residue, crop straw, etc. The equipment can evenly flip and throw the fermentation materials, so that the materials can fully contact with the air to achieve the purpose of aerobic fermentation.

2. Organic fertilizer crusher is a special equipment for crushing high humidity, multi fiber materials. It uses a high-speed rotating hammer to smash the block or fiber materials to powder, which has a good crushing effect for chicken manure and other animal manure.

3. Mixer. Among them, the horizontal mixer adopts a discharge port directly below the body, which opens the door and discharges quickly and has a small amount of residue; the double-shaft mixer discharges at the other end of the body, and the long mixing area enables this type of mixer to achieve continuous production.

4. The organic fertilizer granulator machine is a molding machine that can make materials into specific shapes. It is widely used in the production of organic fertilizer, biological organic fertilizer and other products. According to the structure and working principle, the granulation equipment can be divided into double roller extrusion granulator, disc granulator, rotary drum granulator, flat die pellet mill and so on.

5. Dry the cooling system.

6. drum screening machine.

7. The coating machine is composed of screw conveyor, mixing tank, oil pump, main engine, etc., using powder coating or liquid coating technology. Can effectively prevent the agglomeration of compound fertilizers.

8. The automatic packaging machine is mainly composed of silo, feeding mechanism, weighing hopper, bag clamping mechanism, frame, pneumatic system, sensor, control box, conveying and sewing mechanism, etc.

9. The selection of conveyor is to configure belt conveyor, bucket elevator or screw conveyor according to the actual needs of customers.

The fertilizer production still needs to be operated by professional npk production line. The chicken manure without fermentation and ripening is used as organic fertilizer after drying, which will ferment and ripen in natural state, which may harm crops and is not conducive to crop growth. Chicken manure into organic fertilizer requires fermentation, ripening, granulation and drying process. After high temperature decomposition, it does not contain harmful bacteria and insect eggs, which avoids the disadvantages of farm manure, such as easy to burn seedlings, odor, and many diseases and insect pests.

Treatment mode of small fertilizer production line

First of all, the wheat straw is mechanically crushed by a pulverizer, then poured into the fermentation tank, mixed with water, added with sludge, and then added with chicken manure, sheep manure, rabbit manure, urea, etc. The raw material of organic fertilizer begins to ferment and decompose. After about 15 days of fermentation, the material is processed by the compost turning machine, so that the straw can rot completely and release the fertility, which is absorbed by the sludge, and the fertility of other organic fertilizers is absorbed at the same time.
Then the material is crushed by the semi wet material pulverizer and sent to the drum screening machine for screening. It can be used after 5 days of secondary fermentation. After crushing and screening, the materials can be granulated by rotary drum granulator or other granulating equipment, the appearance of particles is more beautiful and the granulation rate is higher.

The configuration of small organic fertilizer production line directly affects the benefit. Therefore, for fertilizer equipment, we can not blindly choose, to choose the appropriate configuration of fertilizer production line. Huaqiang fertilizer machine price is low, and It has a good quality, which is the first choice for small organic and npk fertilizer plants. The conveying equipment of fertilizer production line adopts belt conveyor and large angle belt conveyor, which not only ensures the smooth transportation system, but also protects the particles, reduces the height of the plant and reduces the infrastructure construction.

Fertilizer production line is a good investment project for many people now, because fertilizer equipment is not only in line with the development trend of environmental protection, but also a kind of practical agricultural machinery. NPK production line manufacturers lead you to understand how to determine the project scale.

1. Determine the scale of fertilizer production line: for example, choose large, medium or small fertilizer equipment? What type of compost turning machine should be selected for organic fermentation? How many tons per hour, or how many tons per hour, can be produced in a complete organic fertilizer production line. Consider the price of the equipment.

2. To determine the shape of particles means to choose which granulator: powder organic fertilizer does not need fertilizer granulation equipment, and drying and cooling and other follow-up treatment equipment, with less investment and simpler process technology of fertilizer production line. Cylindrical, flat round granular products to use flat die pellet mill, ring die pelleting machine. The standard spherical fertilizer is processed by rotary drum granulator, disc granulator and organic fertilizer granulator.

3. Determine the allocation level of organic fertilizer equipment: the price of organic fertilizer equipment is different, the amount of labor used is different, and the production level of organic fertilizer production line is also different.

4. Determine the environmental protection requirements: the places with low environmental protection requirements generally choose to reduce dust, and the investment of organic fertilizer equipment is small; in the places with high environmental protection requirements, heavy dust removal and ink dust removal are generally selected to meet the air emission quality standards.

If you don't know the market well in the early stage, you can use small equipment, and then add equipment after expanding the scale of fertilizer production line in the later stage, so that the pressure of investors in the early stage is relatively small.

Aerobic composting technology is an important technical means for the disposal of organic waste, especially suitable for the realization of fertilizer and substrate of agricultural solid waste. For industrialized processing of organic fertilizer, compost turning machine is usually used to ensure the smooth progress of aerobic fermentation.

Aerobic composting is the absorption, oxidation, and decomposition of waste by aerobic bacteria under aerobic conditions. Through their own life activities, microorganisms oxidize part of the absorbed organic matter into simple inorganic matter, and at the same time release the energy required for the growth of microorganisms, while the other part of the organic matter is synthesized into new cytoplasm, so that the fertilizer production line is developed towards mechanization, environmental protection, high efficiency and integration.

The compost is granulated with fertilizer granulator. The raw materials mixed in organic matter are different, which can meet the needs of different regions and crops. After compost is processed into commercial organic fertilizer, the effect is better and the value is higher. In order to renew soil organic matter, organic fertilizer must be added. Obviously, it is very important to apply organic fertilizer to improve soil fertility.

Aerobic composting technology is the most effective industrial means to dispose agricultural solid waste, ferment it into organic fertilizer and realize resource utilization. NPK production line can not replace the processing of organic fertilizer. Countries all over the world attach great importance to the application of advanced engineering technology to improve the industrialization level of aerobic composting technology, so that the composting technology is developed towards mechanization, environmental protection, high efficiency and integration.

NPK production line can process different chemical fertilizers to obtain agricultural special crop compound fertilizer. NPK fertilizer granulation process can be generally divided into: raw material batching, NPK fertilizer mixing, compound fertilizer granulation, particle drying, particle cooling, particle grading, finished product coating and final product packaging.

Processing technology of NPK production line

1. Raw material ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, superphosphate), potassium chloride (potassium sulfate) and other raw materials are prepared according to a certain proportion (according to the market demand and soil test results in different regions).

2. Raw material mixing: mix the prepared raw materials evenly to improve the overall uniform fertilizer efficiency content of fertilizer particles.

3. Raw material granulation: the evenly stirred raw materials are sent to the rotary drum granulator for granulation (disc granulator and double roller extrusion granulator can also be selected; if the raw material is organic fertilizer, the organic fertilizer granulator machine is selected).

4. Particle drying: the granules made by the granulator are sent to the dryer, and the dryer dries the moisture contained in the granules, so as to increase the strength of the granules and facilitate their preservation.

5. Particle cooling: the temperature of the dried fertilizer particles is too high, and it is easy to agglomerate, so it needs a cooler to quickly cool the particles. The cooled fertilizer is easy to be bagged, stored and transported.

6. Particle classification: the cooled particles are graded, and the unqualified particles are crushed and re granulated. The qualified products are screened out and sent to the next processing technology.

7. Finished film: the qualified products are coated to increase the brightness and roundness of the particles.

8. Packaging of finished products: the coated particles, that is, finished products are bagged and stored in a ventilated place.

Organic fertilizer production line is often used to process different fermented organic into bio organic fertilizer. We are Organic Fertilizer Production Line Manufacturer--ZhengZhou HuaQiang in China.Organic fertilizer Production Line regards the animal manures and the agriculture waste as the mainly material.

NPK Fertilizer Production Line for sale. China's professional NPK Fertilizer Production Line manufacturer. Compound Fertilizer Production Line can produce all kinds of concentration, multiple types compound fertilizer.

According to a certain height and width, appropriate humidity-adjusting materials are stacked in layers. The stacks are arranged in parallel on open or indoor flat composting sites. Continuous stacking on stacks is best done with efficient professional compost turning machine.

As the saying goes, no matter how it is matched, a complete production line needs fermentation equipment, crushing machinery, mixing equipment, organic fertilizer granulator machine, drying and cooling equipment, screening equipment and packaging equipment.