In fertilizer manufacturing process, we have a variety of fertilizer production machine, including fertilizer production line, animal manure composting turning machine, fertilizer crusher, fertilizer mixer, organic fertilizer granulator machine, fertilizer drying and cooling equipment, and fertilizer screening machine, etc.
Source: https://www.bestfertilizermachine.com/
The chicken manure organic fertilizer production line equipment requires fermentation, organic fertilizer pulverizer, drum screening machine, horizontal mixer, organic fertilizer granulator, rotary dryer, refrigerator, sieve, coating machine, packaging machine, conveyor belt and other equipment.
The main equipment of the organic fertilizer equipment processing technology is fermentation tank, mixer, overturning equipment, belt conveying equipment, cylindrical screen, pulverizer, organic fertilizer granulator machine and so on.
The organic fertilizer production line equipment basically includes organic fertilizer fermentation turner, pulverizer, mixer, granulator, dryer, cooler, screening machine, automatic packaging machine, belt conveyor, etc. The price of a complete set of organic fertilizer production equipment is around 200,000-300,000.
The selection of organic fertilizer equipment is a part of the success of fertilizer machine manufacturers, and it is also a part of the production of high-quality organic fertilizers. Subsidize farmers to truly realize agricultural reincarnation. Use bio-organic fertilizer equipment for harmless treatment of agricultural organic burnt materials.
Large-scale livestock and poultry organic fertilizer production line include forklift feeders, trough turners, vertical pulverizers, drum screening machines, dynamic batching machines, organic fertilizer granulator machine, etc.
The double roller press granulator of organic fertilizer granulator machine is a granulation process that uses the strong pressure of the equipment to make solid materials agglomerate, and this granulation output does not need to pass through drying.
If you want to set up an organic fertilizer machine manufacturers, you need organic fertilizers including compost turning machine, pulverizers, mixers, organic fertilizer granulator machine etc.
Bio-organic fertilizer granulator based on chicken manure, pigeon manure, duck droppings, and other poultry manure, Adding auxiliary soymeal, dregs, slag, yeast, sugar and trace elements N, P, K, and so on. And through the fermentation process, crushing or granulating into organic fertilizer equipment for chicken manure organic fertilizer products. For the farmers, most of the bio-organic fertilizer granulators purchased for self-production and self-sale, so they pay more attention to the price. For the farmers, due to the small number of raw materials, small organic fertilizer granulators are generally chosen small organic fertilizer granulator.
This series of horizontal mixing(blending) machine is a new generation of mixing equipment which developed by our company. It has high mixing degree and less residue. It is suitable for mixing organic and inorganic fertilizer. The specific features as following: the material can be fully mixed, thus improving the mixing uniformity;the new rotor structure be used to make the gap between the rotor and the casing close to zero, thus effectively reducing the residual amount the material; the special rotor design of the machine can also break the large material, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.
1.Fast mixing speed with good uniformity.
2.Widely application.
3.Fast speed discharging and ledd residue.
In fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.
In organic fertilizer production line, we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process. This point is different from the roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.
The produced by organic fertilizer granulator machine is granulated, the granules are complete, the granules are solid, and no binder is required during granulation. The content of organic matter can reach 100%. The organic matter after fermentation does not need to be dried. between. And it is completely environmentally friendly and pollution-free during the fertilizer production line.
Through learning and drawing on the principles of foreign advanced granulators, after repeated research and experiments of our company, we finally overcome the problems of the past granulators such as poor granulation, sticking to the wall, and difficulty in drying. Organic fertilizer granulator, the organic fertilizer produced by our granulator has low water content, easy to dry, and beautiful granules.
strong textFeatures of organic fertilizer granulator machine:
1. The granulator has no drying process, granulation at room temperature, one-time molding, less investment, quick results, and good economic benefits.
2. The granulator has small power, reliable operation, no three waste emissions, stable operation, convenient maintenance, reasonable process layout, advanced technology and low production cost.
3. The granulator has wide applicability, and can be used for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, coal, metallurgy, etc., and can produce various concentrations and types (including organic fertilizer, inorganic Fertilizer, biological fertilizer, magnetic fertilizer, etc.) compound fertilizer.
4. Granulators, especially rare earth, ammonium carbonate, and ammonium sulfate compound fertilizer granulation, fill the gaps in the country and occupy the domestic leading level. It is a national environmental protection technology promotion project.
In organic fertilizer production line,it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials for sometime.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials.We can use the chain crusher machine,and the horizontal mixer machine to deal with the organic raw materials.Next,when producing the organic fertilizer granulator,the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator.
With the promotion of consumption, energy saving and consumption reduction, and the improvement of green food demand, organic fertilizer ushers in a greater development opportunity. Then the following fertilizer production line manufacturers, will also usher in a new development and innovation. Organic fertilizer equipment can help improve soil, but we are optimistic about organic fertilizer production machinery for the following reasons:
First, the price of inorganic fertilizer fluctuates, which is increasingly restricted by resources such as coal, natural gas, phosphate rock and potassium ore. Developing new type fertilizer and reducing energy consumption is one of the directions of fertilizer development in the future.
The second is the mixed use of organic fertilizer and chemical fertilizer. Rotary drum granulator is used to process the compound fertilizer, which makes the product quality and quality improved, and helps the downstream enterprises obtain better economic benefits.
Third, in view of the food safety problem that we are generally concerned about, organic fertilizer can supply some special organic green food bases for consumption of organic food. This market will open a big demand gap for organic fertilizer and fertilizer granulator machine price.
Starting from a strategic perspective of long-term economic development, energy-saving and environmentally-friendly economic development policies encourage and support the development of related industries, so that the national economy is steadily embarking on a new form of energy conservation and environmental protection. Land is the precious wealth on which people depend for survival, and it undertakes the task of food consumption to sustain people's survival. The advantages of soil properties are closely related to people's lives. Therefore, we will use organic fertilizer machinery to manufacture organic fertilizer to improve the soil and improve the content of organic matter in the soil, so as to achieve the purpose of maintaining the soil.
The rapid development of machinery technology has also ushered in the peak of development in the agricultural machinery industry. Organic fertilizer machine has not only made great progress in agriculture, but also new types of agriculture have emerged. Agriculture has begun to shift to green environmental protection and improve soil organic matter content.
Start fermentation quickly. Generally in summer, the composting time for chicken manure compost treated by a professional compost turning machine to reach the harmless index is about 20 days, and it usually takes about 60 days for natural fermentation to reach this index. Mainly because of the growth and reproduction of microorganisms, the materials in the materials are fermented and degraded, shortening the time for compost to reach the high temperature stage, and prolonging the high temperature period. In winter, because the temperature is too low, it is difficult to start fermentation. You can add starter microorganisms to the chicken manure to quickly start the chicken manure fermentation.
Eliminate pathogenic microorganisms. In the process of adding microbial agents to treat chicken manure with an organic fertilizer turning machine, the compost temperature can reach 65℃~70℃ or even higher. The high temperature not only makes the chicken manure and other materials decompose quickly, but more importantly, it can effectively kill Inactivate pathogenic microorganisms or viruses, among which the stack temperature of 50℃~70℃, lasts for 6~7 days, to the eggs and pathogenic bacteria. It can achieve a very good lethal effect, such as avian influenza virus, which can be killed in a few minutes at a high temperature of 60℃~70℃.
Remove odor. Chicken manure composting fermentation can effectively remove malodorous gas. This is mainly because microorganisms can decompose non-nitrogen and sulfur-free organic substances such as phenol, carboxylic acid, formaldehyde, etc. into CO2 and H20; ammoniated nitrogen-containing organic substances into NH3, which can be oxidized by nitrosating bacteria to NO2- , And then further oxidized to N03- by nitrifying bacteria; sulfur-containing malodorous substances are decomposed by microorganisms to release H2S, and are oxidized by sulfur oxidizing bacteria to sulfuric acid, so that pollutants can be removed.
Increase fertilizer efficiency. Microorganisms can decompose starch, lipids, hemicellulose, protein and other easily decomposed substances in chicken manure, as well as some cellulose and a small amount of lignin. Some of them are converted into water-soluble carbon and nitrogen compounds. At the same time, some carbon and nitrogen sources used by microorganisms are gradually decomposed and released with the death of microorganisms. Therefore, it can increase the content of water-soluble carbon and nitrogen in feces. Compared with the natural fermentation of chicken manure, the various enzymes produced during composting can catalyze the rapid transformation of organic matter into humic state, and the treated compost can synthesize more humic carbon and nitrogen in the same time. The compost after fermentation can be used as raw material, mixed with other NPK fertilizers, and processed by rotary drum granulator.
Improve crop safety. Uric acid and NH4 + - n are the main substances that affect the normal growth of crops in chicken manure. Chicken manure composting can promote the transformation of nitrogen in compost to protein nitrogen and NH3 + - N, reduce the accumulation of NH4 + - N, and quickly eliminate or reduce the substances that cause crop growth obstacles.
It can be made into roughage for other animals. Crude protein accounts for 31% - 33% of the dry matter of chicken manure, and more than half of them are non protein nitrogen such as uric acid, urea, creatine and ammonia, and the crude fiber contained in chicken manure and a large amount of crude fiber in bedding grass. Therefore, chicken manure is a good feed for raising livestock, poultry and fish. However, raw chicken manure contains parasitic eggs and some toxic substances and bacteria, which can not be directly fed with raw chicken manure. Microbial agents must be added to chicken manure for high temperature fermentation treatment, so that it can be processed into non-toxic and nutritious feed by fertilizer granulator.
According to different raw materials, organic composting fermentation equipment can be divided into high temperature composting and ordinary composting. High temperature composting takes plant materials with high fiber content as the main raw materials, and generates a lot of heat through composting and fermentation under aerated conditions. The temperature of composting is very high (50-60 degrees Celsius). Therefore, it matures quickly, composts quickly and has high nutrient content. The following NPK production line manufacturers introduce how long it takes for organic fertilizer fermentation equipment to process.
Most organic fertilizer products are fermented for 15-20 days. During the fermentation, the compost turning machine is used to treat the materials, which can only reach the harmless standard. The fermentation process of high-quality organic compost generally takes 45-60 days. This is because in the early heating and high temperature stage of composting, harmful microorganisms such as plant pathogens, insect eggs and weed seeds will be killed, but the main role of microorganisms in this process is metabolism and reproduction, and only a small amount of metabolites are produced, which are unstable and easy to be absorbed by plants.
In the later period of cooling, microorganisms decompose organic matter and produce a large amount of metabolites that are beneficial to plant growth and absorption, which takes 45-60 days. Through this process, composting can achieve three goals: harmlessness; humification; and a large number of microbial metabolites, such as antibiotics and proteins.
In the high temperature fermentation process, it can kill pathogenic bacteria, insect eggs and weed seeds. Ordinary compost is usually mixed with more soil, the fermentation temperature is low, the decomposition process is slow, and the composting time is long. During the composting process, the chemical composition of nutrient differentiation changes, the carbon to nitrogen ratio decreases, the mineral nutrients directly absorbed by plants increase, and humus is formed. The decomposed compost is suitable for processing high-quality organic fertilizer with a fertilizer granulator.
There are many kinds of raw materials for organic fertilizer processing. We will use organic fertilizer mixing machine when processing. The different materials mixed by the mixer and the nutrient are even, so they can be suitable for the granulation of the organic fertilizer granulator machine.
So what are the characteristics of blenders and what are the common types? What are the specific functions? The following is a brief introduction to the twin shaft mixer and horizontal mixer.
The double shaft mixer uses the synchronous rotation of two symmetrical spiral shafts to transport dry ash and other powdery materials while adding water for mixing. It is suitable for organic fertilizer and NPK production line. The dry ash powder material is evenly humidified to achieve the purpose that the humidified material does not emit dry ash and does not exude water drops, so as to facilitate the loading and transportation of the humidified ash or transfer to other conveying equipment.
The horizontal mixer is a batch mixer, which is a small mixing equipment that can mix a variety of materials and is suitable for the production of organic fertilizer, NPK fertilizer, compound fertilizer, formula fertilizer, and water-soluble fertilizer. The horizontal mixer has high mixing degree, less residual amount, and the material is fully mixed, thereby improving the mixing uniformity; the novel rotor structure makes the gap between the rotor and the casing adjustable to close to zero, which effectively reduces the residual material The machine's special rotor design can also crush larger materials, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.
Which of the two-axis mixer or the horizontal mixer is affordable? Are there any requirements for the moisture content of the mixing raw materials? As a professional fertilizer production line manufacturer, the fertilizer mixer models are very complete to meet the needs of users with different yields.
When selecting organic fertilizer equipment, we should pay attention to the annual output, organic raw materials, compost fermentation mode, and the degree of mechanization of the compost turning machine. These are the key factors for organic fertilizer processing. In short, organic fertilizer production is a relatively complex process, but the risk is relatively small. If all aspects are mature, it can bring huge profits to the enterprise. The following describes the difference between organic fertilizer equipment and inorganic fertilizer equipment.
Organic fertilizer production equipment and inorganic fertilizer equipment are different, organic fertilizer equipment is mainly divided into two parts, fermentation part and production granulation part. There is also a big difference between the production of granulation part and inorganic fertilizer part, because organic raw materials and inorganic raw materials are different, the production of inorganic raw materials can be processed according to the formula of raw materials, mainly chemical reactions. If the compound fertilizer formula is appropriate and the operation is skilled, the pelletizing rate of rotary drum granulator is very high, and the production is relatively easy.
Even if the fermentation of organic fertilizer raw materials is better, granulation is relatively difficult, because the characteristics of organic raw materials are that the raw materials are light, rough, and the bonding rate is relatively low, and various organic raw materials have different characteristics. Therefore, the selection of organic fertilizer granulator machine should be particularly careful, otherwise it will not only affect the output, but also make the appearance of the product is not beautiful.
The internal quality of organic fertilizer mainly depends on the fermentation part and the formula of the product. The key factors in the fermentation part include: microorganism, C / N ratio, C / P ratio, water content, pH value and aeration control. If one of the factors is not well controlled, the fermentation will be affected. Either the fermentation is not carried out, or the fermentation is incomplete or the fermentation time is long. Therefore, fertilizer plants usually use compost turning machine to cut the yeast to ensure smooth fermentation.
The complete set of organic fertilizer equipment needs fermentation and turning machine, organic fertilizer grinder, drum screening machine, horizontal mixer, fertilizer granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.
Fermentation is the first step of pig manure organic fertilizer production. Composting fermentation is widely used in organic fertilizer production. So what are the complete steps of pig manure fermentation?
Treatment requirements of compost turning machine
1. Temperature requirements. The start-up temperature should be above 15 ℃ (it can be operated in four seasons and not affected by seasons. Fermentation should be conducted indoors or in Greenhouse in winter).
Materials are piled up. When doing heap, it should not be too small or too short. If it is too small, fermentation will be affected. The height is 1. The results showed that the fermentation effect was better when the length was more than 2-4 meters and 5-2 meters. Many organic fertilizer plants use fermentation tank for fermentation. The tipper can move flexibly on the track, with large treatment capacity and high efficiency.
Turn over the pile for ventilation. During the fermentation process, proper oxygen supply and composting should be paid attention to (overturn several times when the temperature rises to 75 ℃) and the temperature should be controlled at about 65 ℃. If the temperature is too high, the nutrients will be affected.
Fermentation is complete. Generally, the fermentation can be completed within a week, the material is dark brown, and the temperature begins to drop to room temperature, indicating that the fermentation is complete. If there are too many auxiliary materials such as sawdust, wood chips, and rice husks, the fermentation time should be prolonged until fully decomposed. After being decomposed, it is further processed by rotary drum granulator.
Material ratio. 1.5 tons of pig manure (about 2.5 tons of fresh manure) plus 1 kg of fertilizer starter, the starter must be mixed with rice bran (or bran, corn flour and other substitutes) in a ratio of 1:5, and then evenly sprinkled Put it into the pig manure pile and mix evenly.
Organic fertilizer fermentation equipment is widely used in organic fertilizer production, which can improve production efficiency and produce high-quality organic fertilizer. Before the production of organic fertilizer, manure should be treated to achieve the best effect.
1. Dry chicken manure mode
Its technological process is that chicken manure is directly through high temperature, heating, sterilization and drying, and finally dried chicken manure with water content of about 13% is sold directly as a product. Many manufacturers adopt this mode of production,
The advantages of this mode are: 1. Large production and fast speed; 2. Stable product quality and low moisture content.
But at the same time, there are also shortcomings: 1. The tail gas produced in the production process pollutes the environment. 2. The energy consumption in the production process is high, and the energy consumption per ton is about 200 yuan. 3. The quality of the product is not reliable because of its dry surface, bad smell and secondary fermentation after soaking in water. 4. The equipment investment is large and the utilization rate is not high. 5. The organic matter content in chicken manure is not up to the standard.
2. Direct drying mode
Its main technological process is to spread chicken manure directly in the air, after drying, crushing and packaging directly as a product for sale.
The advantages of this mode are: low cost and simple operation.
But it also has disadvantages: 1. It occupies a large area and pollutes the environment. 2. There is also a problem of seasonality and seasonality in air drying, so the fertilizer production line can not be produced continuously through factory. 3. It is difficult to guarantee the quality of the product due to its large volume, low nutrient content and secondary fermentation.
3. Compost fermentation mode
Manure compost fermentation is the main treatment method of organic fertilizer production line. The requirements of compost turning machine are not high. When tank fermentation is selected, the materials suitable for moisture adjustment are laid in the fermentation tank of solar composting workshop. After high temperature fermentation, the harmful substances in raw materials are killed to ensure the safety of fertilizer. At the same time, the decomposed compost is further made into high-quality fertilizer by the organic fertilizer granulator machine in the fertilizer production line.
Drum dryer is a common drying equipment in NPK production line, which is used to deal with wet fertilizer particles in fertilizer processing. The rotary cylinder of the dryer is a slightly inclined and rotatable cylinder. The wet material enters from the upper part of one end and the dry material is collected from the lower part of the other end. Hot air enters from the feed end or discharge end and is discharged from the upper part of the other end. The cylinder is equipped with a forward feed plate, so that the material can be continuously picked up and sprinkled during the cylinder rotation, so that it can fully contact with the hot air flow, so as to improve the drying efficiency and make the material move forward. The heat source of drying materials is generally hot air, high temperature flue gas, steam, etc.
Chemical industry, miner, metallurgy and other industries, such as ore, slag, coal, metal powder, clay, diatomite, kaolin.
Agriculture, feed and fertilizer industries, such as straw, grass, leaves, fish meal, corn paste, starch residue, distiller's grains, medicine residue, fruit residue, soy sauce residue, sugarcane bagasse, peat, organic compound fertilizer, sludge, aquatic product waste, food factory waste, slaughterhouse waste, fertilizer production line, phosphate fertilizer ammonium sulfate.
Dryer for powder and granular materials with special requirements. Such as various crystals, activated clay, magnetic powder, graphite, inorganic mud, clay, lime slurry, ore slurry, phosphorus slag, aluminum red mud.
Materials requiring low temperature drying and mass continuous drying. In the fertilizer industry, it is often used for subsequent processing of rotary drum granulator.
1. Fermentation
Fermentation is the first step in the production of organic fertilizer regardless of its configuration. The manure is collected and mixed with hay and rotten silage to make compost and let it ferment. In the process of fermentation, compost turning machine is used to make the manure fully ferment. Modern aerobic composting is a method that uses composting equipment and fermentation bacteria to stabilize and harmless organic manure under aerobic conditions, and then turn it into high-quality fertilizer.
2. Crushing and mixing of ingredients
The composted materials, inorganic fertilizers such as N, P, K, and other additives are crushed, proportioned and mixed by material crusher and horizontal mixer according to a certain proportion.
3. Granulation
A new type of organic fertilizer granulator machine was used to granulate the materials.
4. Screening and return system
There is a certain difference in the particle size of the granulated material exported from the granulation and molding system, which needs screening and grading. The selected drum screening machine is used to screen the particles.
Low configuration fertilizer equipment: semi-wet material crusher, horizontal mixer, fertilizer granulator, drum screening machine, packaging equipment.
The upgraded version is equipped with fertilizer equipment: semi-wet material crusher, horizontal mixer, rotary drum granulator, dryer, cooler, drum screening machine, packaging equipment, belt conveyor, etc.
To choose affordable fertilizer equipment, you need to choose a good manufacturer. The large demand for organic fertilizer will also provide better business opportunities for many manufacturers, and many types of organic fertilizer production line manufacturers are pouring out one after another. The prices of organic fertilizer production lines given by different fertilizer equipment manufacturers vary greatly. If you want to buy organic fertilizer production lines at affordable prices, choosing a good manufacturer is the key. Huaqiang factory specializes in providing fertilizer production technology and equipment.
The requirements for organic fertilizer equipment in the farm are basically simple configuration, low yield and low price. This is because the organic fertilizer production line in the farm is mostly to solve the problem of livestock manure in breeding and reduce the environmental pollution caused by manure stacking. The organic fertilizer production line built in the farm is designed according to the breeding scale. For example, the equipment models required for 10000 chickens and 20000 chickens are different. However, there are also large farms to invest in large-scale organic fertilizer production line, which is a new investment and entrepreneurship project.
Animal manure can be made into powder organic fertilizer or granular organic fertilizer. The production process of the two products is different, and the project investment required is also different. Powder organic fertilizer is more simple, but the product is not as good as granular fertilizer.
Starting from the production line process of powdery organic fertilizer, powdery organic fertilizer is processed after fermentation and decomposition. The main process as long as grinding, mixing, screening, packaging, etc. can achieve sales. That is to say, the production line technology of powdery organic fertilizer is one part of granule processing technology.
In terms of granular organic fertilizer production line process, besides crushing, mixing, packaging and other processes, drying, granulation, particle grading and particle coating are also needed. Need rotary drum granulator, drum dryer, cooler, screening machine, compost turning machine, packaging machine, etc. Therefore, granule processing technology is often selected for processing production lines with an annual output of more than 10000 tons, while small capacity enterprises often choose powder fertilizer processing technology.
The investment price of organic fertilizer production equipment can be more or less, if the production of powdered organic fertilizer processing, only need to invest in a fermentation equipment, grinder, screening machine. Granular organic fertilizer production line has more post-treatment parts, similar to NPK production line, and needs more equipment.
Specialized fertilizer production line equipment coating machine can prevent fertilizer caking. Huaqiang coating machine is composed of screw conveyor, mixing tank, oil pump, main engine, etc. It adopts powder powder spraying or liquid coating technology.
If you want to produce organic fertilizer, NPK compound fertilizer and inorganic fertilizer, you can choose the coating machine produced by our factory. The granules formed by fertilizer granulator are coated, the coating effect is better than preservation, and the production capacity can reach 2-5 tons per hour.
Rotary coating machine is a kind of equipment designed to solve the problem of stacking, rewetting and agglomeration of granular fertilizer. The fertilizer coating machine uses a special liquid raw material or a spraying process combined with solid powder. After the fertilizer is made into granules by the rotary drum granulator, the coating machine forms a protective film on the surface of the granules to isolate it from the outside air, thereby effectively preventing the salt bridge effect and moisture absorption on the surface of the fertilizer, and also improving the surface brightness of the granules. And some trace elements can be appropriately added during the processing to improve fertilizer efficiency.
The processing of the coating machine can prolong the function of the fertilizer in the soil and effectively improve the application effect of NPK fertilizer. Polypropylene lining is used in the main engine, which is corrosion resistant and durable. When the finished product particles uniformly flow into the rotating coating machine in the NPK production line and roll continuously, the prepared oil like mixed coating agent is sprayed into the surface of the particles with the help of compressed air and nozzle, so that a uniform protective film is coated on the surface of the particles.
There are many types of fertilizer coating machines, which can be customized according to customer requirements, and the general construction period is about 10 days. Equipment cost-effective, customers can come to our factory to visit the test machine, looking forward to win-win cooperation with you.
In the production process of bio organic fertilizer, the moisture content of fertilizer is required to be lower than 14%. If the particles are too wet, they need to be dried. Therefore, drying is an indispensable and important process in the fertilizer production line, which directly affects the output, quality and energy consumption. It is very important to select the fertilizer granule dryer machine reasonably.
In the fertilizer production process, the fertilizer processed by the rotary drum granulator enters the dryer for drying. In order to avoid the death of effective live bacteria due to high temperature in the drying process, the temperature of hot air contacting with materials is different according to the moisture content of materials. It is suggested that the hot air temperature can be controlled in sections, which can improve the thermal efficiency and avoid the death of effective living bacteria.
The materials treated by the compost turning machine should be granulated and dried. Combined with these characteristics, a drum dryer suitable for low temperature and low moisture drying is selected.
Drum drying machine can control the temperature of hot air to ensure that the material temperature is not higher than the specified temperature in the whole drying process. A cooler can be added at the tail of the machine, which can be cooled immediately after drying, which has the function of multi-purpose.
A section of secondary granulation area is set in the front of the rotary drum dryer for fertilizer, in which the material can realize secondary granulation. After that, the material is lifted up by the lifting plate for full drying. The wet hot air is drawn out through the exhaust fan through the pipeline at the tail of the dryer, and then enters the settling chamber for settlement. After the secondary dust reduction treatment, the tail gas of NPK production line can be discharged into the atmosphere.
Urea crusher is used to crush large granule urea to make material suitable for NPK production line granulation. In order to maintain the equipment and avoid unnecessary faults, strictly abide by the operation specification.
Here the fertilizer granulator manufacturer briefly introduces the operating procedures of this crusher.
(1) Before leaving the factory, the motor of urea mill has been sealed with lead and the coupling has been corrected. Do not loosen the parts at will;
(2) Regularly clean up the iron impurities on the permanent magnet cylinder and the permanent magnet plate of the feeder of the pulverizer;
(3) Regularly check the fineness of the crushed products to ensure that the materials are suitable for the rotary drum granulator.
(4) Clean or replace the bag of the dust collector regularly (ensure the air permeability of the bag), and regularly check the working condition of the solenoid valve (to see if it can work normally);
(5) Regularly check the wearing condition of each vulnerable part of the pulverizer to see if it belongs to normal wear;
(6) Always pay attention to the vibration of the crusher;
(7) When the hammer piece of the pulverizer is seriously worn and needs to be replaced, it is necessary to weigh it to ensure that the weight difference between the two opposite hammer pieces on the two relative hammer pin shafts is ≤ 1g, and the total weight difference of the hammer pieces on the two relative hammer pin shafts is ≤ 2G;
(8) When installing the screen, pay attention to whether the screen is properly worn and installed, and whether the screen needs to be replaced properly;
(9) The opening degree of the air supply door of the impeller feeder should be adjusted appropriately;
(10) In case of large vibration and noise of the crusher, the fertilizer production line shall be stopped immediately for inspection;
(11) 80 grams of grease should be added to the spindle bearing after every 40 hours of operation, but only to 60%. After 1800 hours of operation, the bearing box cover should be removed and all used grease should be replaced. When changing to fresh grease, add grease to the area around the rollers and bearing rings, and add 1/3 to 1/2 of the grease to the bottom case. Do not add too much grease;
(12) When it is found that the output of the grinder suddenly drops, in addition to the factors of raw materials, check whether the air supply door is in place, whether the pipeline is leaking, whether the pulse bag is blocked, whether the solenoid valve, fan is working normally, etc.
The mixer is used for mixing and mixing materials to realize the balanced collocation of different raw materials. In the fertilizer production line, the thoroughly mixed materials can be granulated by the fertilizer granulator.
The fertilizer mixer should be equipped with secondary leakage protection device. After the power supply is connected, it must pass the test run without load before it can be used in fertilizer production line. During the commissioning of the mixer, it is necessary to check whether the speed of the mixing drum is appropriate. In general, the speed of the empty car is slightly faster than that of the truck (after loading). If there is a large difference, the ratio of the driving wheel and the driving wheel should be adjusted.
The mixing equipment is mainly used for the mixing of raw materials. The Huaqiang mixer disc is lined with polypropylene or stainless steel, so it is not easy to stick to the material. Wear-resistant, the use of cycloid reducer has the characteristics of compact structure, convenient operation, uniform mixing, convenient unloading and conveying. The disc mixer adopts polypropylene plate lining or stainless steel plate, so it is not easy to stick to the material. Wear-resistant, the use of cycloid reducer has the characteristics of compact structure, convenient operation, uniform mixing, convenient unloading and conveying. It is used for npk production line.
Start the main mixing motor, drive the mixing parts through the sprocket speed reduction drive. According to the formula set by the electronic instrument, various raw materials are respectively put into the organic fertilizer mixer through the loader or manually. Through the cooling system, various materials with good statistics are mixed, overturned, sheared and kneaded in the mixer to achieve the purpose of fully mixing various raw materials and strains Finally, the discharging motor drives the gate to open and close to realize the discharging operation. Rotary drum granulator can meet the needs of material production.
In the fermentation stage of organic fertilizer production line, livestock manure and other materials, domestic waste, sludge and other fertilizer making base materials should be piled on the flat ground in a choppy manner. When the tank turning machine is used to ferment organic fertilizer, the material is directly put into the fermentation tank. In the fermentation process, compost turning function is used to provide the quality of organic manure fermentation.
(1) Ferment with weeds and crop straws (it will decompose in about 25 days):
Use crushed weeds and crop straws (generally 3-5 cm in length), which can be adjusted with 40% manure or biogas slurry; 2% urea (46% nitrogen) or equal nitrogen fertilizer can also be used Compound fertilizer can be adjusted; it can also be adjusted by adding fresh livestock and poultry manure at a weight ratio of 3:1-4:1. The decomposed compost is processed by the rotary drum granulator to produce different kinds of compound fertilizers.
(2) Fermentation with pure feces (it will decompose in about 20 days):
Mixing is to fully mix livestock and poultry manure with high moisture content with auxiliary materials and high-temperature biological fermentation bacteria in a certain proportion to reach fermentation conditions. Organic wastes such as livestock manure can be fermented directly. The purpose of mixing is to achieve high-temperature aerobic fermentation conditions through mixing, and to make the materials have good permeability. The high-temperature aerobic trough compost turning machine has a good effect on the treatment of organic fertilizer, and all the raw materials are mixed evenly during the fermentation process.
(3) Fermentation with manure (it will decompose in about 15 days):
After expanding the volume of bacteria directly, remove a layer in the enclosure evenly, stir it, and stack it directly on the fermentation tank. Repeat the operation. If the water content is too large, add appropriate amount of broken dry auxiliary materials into the enclosure to adjust. The decomposed compost is further processed with an organic fertilizer granulator machine.
The organic fertilizer production line equipment basically includes organic fertilizer fermentation turner, pulverizer, mixer, granulator, dryer, cooler, screening machine, automatic packaging machine, belt conveyor, etc.
Zhengzhou Huaqiang Heavy Industry Technology Co.Ltd is one of leading fertilizer machine manufacturers in China from 2001, we produce different types of machines required for organic fertilizer man...
