A full set of organic fertilizer production equipment we provide. Organic fertilizer production equipment used for organic waste recycling process to make fertilizer, the organic fertilizer manufacturing machinery include fertilizer granulator machine, crusher, mixer, screener, packing machine.
Source: https://www.organic-fertilizer-machinery.com/
The application of chemical fertilizers in agricultural production can increase the yield of crops, but it will cause soil compaction, the quality of agricultural products will decline, and the nitrate content in fruits and vegetables will be too high. Bio-organic fertilizers are increasingly used in agricultural production. The organic fertilizer production equipment can combine organic matter and inorganic fertilizer to make fertilizer suitable for tomato development.
Organic-inorganic fertilizer production line mix organic matter and inorganic fertilizer in proportion to prepare fertilizer. According to the formula blending two kinds of fertilizers, the automatic batching system mixes the raw materials strictly according to the parameters, so that the raw materials are suitable for the growth of tomatoes, and automatic batching system can mix organic fertilizers and inorganic fertilizers according to the setting of 3:7. Mixed uniform particles are agglomerated and granulated by organic fertilizer granulator machine. Granular organic fertilizer keeps good characteristics of fertilizer. Fertilizer granulator machine is suitable for mixing and granulating of various materials. The granules made by the machine have high strength and are not easy to break. After a series of treatments, such as drying and screening, fertilizer granules are special organic fertilizer for tomatoes.
Advantages of products of organic fertilizer production equipment
1. The combination of bio-organic fertilizer and inorganic fertilizer promotes tomato growth, nutrient uptake by root system and nutrient utilization efficiency. When bio-organic fertilizer is applied alone, the nutrient content of the fertilizer used is lower than that of inorganic fertilizer, which will have a certain impact on the yield.
2 The application of bio-organic fertilizer can improve the quality and palatability of tomatoes, reduce the nitrate content in tomatoes, and increase the content of vitamin C and reducing sugar.
The complete set of organic fertilizer production equipment mainly includes the following several kinds, which coordinate production to realize the automated industrial production of organic fertilizer.
Raw material composting and fermentation equipment-trough turning machine and windrow turning machine. The trough turner has a new design of one machine with multiple slots, which can effectively save space and equipment investment funds. Tianci Heavy Industries, China's leading fertilizer machine manufacturers, provides the overall solution for the construction of bio-organic fertilizer plants to maximize economic benefits with minimal investment.
Half-wet material crusher, including vertical crusher and horizontal crusher, with chain and hammer internal structure.
Fertilizer mixer, including vertical mixer, horizontal mixer, two-axis strong mixer, drum mixer, etc. The internal stirring structure is divided into stirring knife type and screw type. The proper mixing structure is designed according to the characteristics of the material. The outlet opening is designed for cylinder control and baffle control.
Fertilizer granulator. In the production process of organic fertilizer, the suitable granulator of organic fertilizer should be selected according to the characteristics of raw materials. We supply disc granulator, new type organic fertilizer granulator, flat die pellet mill, etc. Organic fertilizer granulator breaks through the conventional granulation process of organic materials. Some of the raw materials need not be reformed before granulation. After crushing, the raw materials can be directly proportioned to produce spherical particles, which can save a lot of energy.
Rotary drum dryer-alias bio-organic fertilizer dryer.
Rotary drum cooler. It is similar to the shape of the dryer, but different in material and performance. The main machine of the dryer is made of boiler steel, and the main machine of the cooler is made of carbon steel plate.
Screening machine. Screening machine includes drum type and vibration type. Screening machine is divided into three sieves, two sieves and so on.
Particle coating machine, machine shape and dryer, cooling machine similar, internal structure is very different. The inside of the wrapping machine is made of stainless steel or polypropylene. The whole machine includes the powder pulverizer and oil pump for matching.
Automatic metering packing machine, including spiral and DC type, single head and double head, made of stainless steel and carbon steel, customized according to customer's actual needs.
Conveying equipment, including belt conveyors, screw conveyors, bucket elevators, etc.
The animal farm produces a lot of animal excrement and related waste every day, which is also a great fortune. It is a reliable and economic method to ferment farm manure compost into organic fertilizer by using organic fertilizer production equipment.
The fresh animal excrement is mixed with wheat bran or rice bran according to the proportion, and the fermentation strain is added, and the mixture is even, which is the fermentation raw material to be used. After the manure is mixed evenly, it will be piled up into a material pile with height of about 1.2-1.5m, width of no more than 1.5-2m and length of no limit. Fermentation tank can also be built to put feces into fermentation. The water content should be controlled at about 50% (Note: depending on the degree of drying and wetting of fermentation materials, the appropriate water content judgment method for materials is to hold the materials in groups, see the water through the fingers, but do not drop water drops, and release the hands to disperse. If the fermentation raw material is wet, the diluted water consumption shall be reduced). The material is stirred regularly by the compost turner to promote fermentation.
Fermentation time: generally more than 15 days in winter, faster in summer.
With the wide application of animal manure organic fertilizer, its production process is also noticeable. The general equipment of organic fertilizer production line includes trough type throwing machine, fertilizer granulator, half wet material grinder, screening machine, dryer, packaging machine, etc.
Organic fertilizer itself is formed by the remains of animals and plants or their metabolites, i.e. feces and urine metabolites. There are rich elements of nitrogen, phosphorus and potassium in it, which can provide nutrients for crops. Moreover, most of these elements can be well absorbed and help crops grow better. Now animal manure organic fertilizer also has the characteristics of pollution-free and pollution-free, so we don't need to worry about polluting the land, so we can better realize the sustainable production of agriculture.
After the fermentation of the farm manure is completed, it can be simply made into a powdered organic fertilizer and sold directly. The powdered organic fertilizer production line is very simple, just crush and sieve the compost. Powder organic fertilizer production equipment has an annual output of 10,000 tons, less than 10,000 tons, and 10,000-100,000 tons. The value of granular organic fertilizer products is higher, which requires further processing of disc granulator or organic fertilizer granulator, dryer and other equipment.
In life, not only food, but also machinery have their service life, and they should be replaced in time if they exceed their service life. So for example, organic fertilizer production equipment. So how can fertilizer manufacturers maintain it and extend its use time properly?
The first thing we need to pay attention to is that in the operation process, personnel should strictly follow the process, not blindly, so as to avoid wasting resources and affecting the effect. Moreover, such behavior can greatly reduce the damage to the equipment and help to extend a certain period of time.
In the process of equipment operation, some parts play a very important role and need to be checked frequently. For example, the bearing of the disc granulator carries most of the load of the equipment, so good lubrication is a prerequisite. This requires that the lubricating oil injected into the equipment should be not only clean, but also well sealed.
In addition, the parts that are easy to be worn in the equipment shall be adjusted or replaced reasonably according to the wear degree in time. For example, the agitator teeth of NPK fertilizer granulator have powerful granulation function due to these parts. So when using NPK fertilizer granulator machine and other large equipment, we should pay special attention to the maintenance of these small parts. In addition, when the machine is idle for a long time, it should be placed in a ventilated and dry place to prevent moisture and corrosion, so as to ensure the service life of the equipment is not reduced.
Nowadays, the modern social market innovation cycle is very short, so there are more and more requirements for all aspects of organic fertilizer machinery, especially for its technology and quality. No matter in what era, for organic fertilizer manufacturers, there will be no progress without technological innovation, and there will be no opportunity for market development. In the new era of development, manufacturers should pay more attention to the integration of high-tech and high-quality organic fertilizer production equipment in the United States, and maintain the production and use of organic fertilizer equipment.
Different sources and categories of organic fertilizer materials affect the utilization rate of the equipment. If it is purchased properly, it will be a waste of resources. In addition, the quality of organic fertilizer equipment varies, and the cost performance varies greatly. It is not only the knowledge of project investment, but also the process planning of production line to invest how much is the organic fertilizer equipment needed for the organic fertilizer production line project.
The technical improvement of organic fertilizer production equipment makes the farmers and fertilizer enterprises profitable. Reasonable use of the manure can turn waste into treasure, which can not only remove environmental waste, but also produce economic benefits. It is not difficult to see that the equipment price and utilization rate have individual preference and demand for organic fertilizer equipment purchase. So here we will introduce some of the whole organic fertilizer production process and equipment matching.
Fermentation material mixing. The organic fertilizer produced by the organic fertilizer processing equipment has all the functions of nutrients, which is also due to the wide range of materials used in the organic fertilizer processing, and most of them are mixed during fermentation. The mixture of human and animal manure and crop straw, the mixture of domestic waste and feeding manure, and the mixture of crop straw and domestic waste are common. However, the organic fertilizer produced without using the organic fertilizer equipment to process the mixed single material will have a general effect, and the characteristics of nutrients will be weakened.
Then there is fermentation. Using organic fertilizer equipment to process organic fertilizer, fermentation is the guarantee of the quality of the fertilizer source produced by the whole organic fertilizer production line. Since the transformation of material characteristics (i.e. chemical change) after fermentation has been basically finalized, the later stage of crushing, screening, granulation, drying and other changes in the physical properties of the material. NPK fertilizer and organic matter are mixed into disc granulator for processing, which only increases the nutrient content of the product. These changes will not directly affect the application of organic fertilizer, so the fermentation period is also the most important.
Through screening and mixing, a complete set of organic fertilizer production equipment such as crusher and fertilizer granulator is used to process the materials. At this time, organic fertilizer usually has all nutrients, rich in organic matter, good application effect and yield increasing effect.
Organic fertilizer production equipment specializes in the treatment of livestock and poultry manure. Organic fertilizer equipment uses livestock and poultry manure to produce organic fertilizer, and then organic fertilizer to protect the soil, making the soil more and more fertile. Resources and the environment are very important for human survival. The organic fertilizer production process not only achieves sustainable development, but also aims to protect livestock and poultry manure.
With the accelerated progress of socialization, along with the rapid advancement of science and technology, people's quality requirements for materials are getting higher and higher. In the future, people will have more and more requirements for organic products, and green products will occupy the entire market. Therefore, the development prospects of organic fertilizer processing equipment are promising.
As fertilizer machine manufacturers, below we describe how the fertilizer manufacturing process treats waste.
The main job of organic fertilizer equipment is to granulate various organic substances after fermentation. With the use of science and technology in the production of organic fertilizers, the production quality of organic fertilizers is further improved and production efficiency is higher. In the process of organic fertilizer production, physical treatment technology or biological treatment technology is applied to the deodorization process to completely solve the characteristics of dirty and odor in fertilizer production.
The fertilizer granulator breaks through the conventional organic granulation process. It is not necessary to dry and pulverize the raw materials before granulation, and the spherical granules can be processed by direct batching, which can save a lot of energy.
The traditional methods of fertilizing fertilizers such as applying manure and applying waste garbage not only cause certain harm to the environment, but also the effects are not fully exerted. The application of organic fertilizers, compound fertilizers, microbial fertilizers and fertilizers is increasing.
Nowadays, organic fertilizers have made more people understand that they are beneficial to the soil, and organic fertilizers have gradually gained recognition. Organic fertilizer granulation process has gradually occupied an important role in agriculture. And more people use disc granulator, flat die pellet mill and other pelleting equipment to make organic fertilizer products.
For farms, the biggest environmental problem is that there is no place to stack a lot of feces. If these excrement are not managed scientifically, it will harm human and animal health and pollute the surrounding environment. The aquaculture industry needs to be carried out, and environmental protection treatment also needs to be paid attention to, so what are the methods of manure treatment in the farm? How to deal with feces to achieve harmless requirements? Is there a technology that saves money and is simple? The most effective way is to use organic fertilizer production equipment to process manure into fertilizer products.
How to make waste into organic fertilizer is an urgent need for farmers to understand. What kind of process is simple and can solve the problem to the greatest extent? If the feces of the farm are treated innocuously, several aspects should be paid attention to:
Collect and stack dry manure. The stacking place must be rainproof and impermeable, and be cleaned and transported regularly. The ground of the stacking place shall be hardened completely, and the leaching solution collection ditch shall be built around, and the collection ditch shall be connected with the biogas digester. The volume of the stacking area depends on the scale of the farm. Taking the pig manure treatment method as an example, the required volume for every 10 pigs is usually 1 cubic meter. When the water content of stored pig manure is too large, it needs to use solid-liquid separation equipment for dehydration treatment, which can reduce air and water pollution.
Anaerobic fermentation is carried out for faeces, urine and sewage. The biogas produced can meet the requirements of life and part of production energy in the field and reduce the production cost. The size of the biogas digester depends on the scale of the farm. The required biogas digester volume for every 10 pigs is about 2 cubic meters.
Manure can be directly processed into organic fertilizer or fermented into biogas residue and then processed into organic fertilizer. Due to the large investment in biogas system, this method is suitable for large-scale farms. Manure production of organic fertilizer can not only solve the problem of a large number of manure pollution, but also turn waste into treasure to produce a large number of green ecological fertilizer. Using fertilizer granulator to process manure compost can also increase the price of fertilizer and further create economic and social benefits for enterprises.
Through the multi-level recycling mode, the farm not only solves the problem of excrement, but also obtains additional income. We are a professional fertilizer machine manufacturer, providing fertilizer production line and organic fertilizer equipment.
Chicken manure organic fertilizer manufacturing project construction cycle is short, the return on investment is high, the market risk is small (organic fertilizer production equipment generally has at least 5 years of shelf life), the payback period is short, generally one year can recover investment and generate profits in that year.
Simple organic fertilizer production process includes raw material selection, drying and sterilization, ingredient mixing, granulation, drying and cooling, sieving granules, metering and sealing finished product storage.
The chicken manure organic fertilizer manufacturing process with more complex configuration is as follows: organic fertilizer raw materials (animal manure, domestic waste, withered branches and rotten leaves, biogas residue, waste bacteria, etc.) are fermented and then crushed into a half-wet material crusher, and then added nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride and other elements (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to make the ore contained. Material elements meet the required standards, and then there is a mixer for mixing, and then into the granulator particles, out of the drying, through the screening machine screening, qualified products for packaging, unqualified returned to the organic fertilizer granulator for granulation.
In the manufacturing process of chicken manure organic fertilizer, the fineness of raw materials and the reasonable mixing process are very important. Good fineness of raw materials, better pelletizing effect of disc granulator.
According to the experience of Huaqiang fertilizer machine manufacturers in producing organic fertilizer equipment, the fineness of the whole raw material should be matched as follows: about 30%-40% of the raw materials with 100-60 meshes, about 35% of the raw materials with 60 meshes to 1.00 diameter, and about 25%-30% of the small particles with 1.00-2.00 diameter. The higher the fineness of the material, the better the stickiness and the higher the surface finish of the granulated particles. However, in the production process, the use of super-proportion high-fineness materials is prone to problems such as excessive particle size and irregular particle size due to excessive viscosity. Therefore, too fine crushing of raw materials not only wastes energy consumption, but also is not conducive to granulation. Setting the corresponding crushing process can maximize production efficiency.
Filter mud, chicken manure, pig manure, furfural residue and sugar residue left from sugar processing in sugar factory can be used as raw materials for organic fertilizer production. They are fermented under suitable conditions to form organic matter, which is then processed by the organic fertilizer production equipment to provide nutrients for crops.
1. Raw materials and requirements:
Main materials: animal manure, sugar dregs, Chinese medicine dregs, fruit dregs, mushroom dregs, distiller's grains, furfural dregs and other bulk materials, biological bacterial fertilizer fermentation agent. The moisture content should be controlled at 50% - 65%. Due to the high acidity of fermentation material, quick lime should be used in advance to adjust the pH value to about 8.0.
Auxiliary materials: rice bran, sawdust, cake powder, straw powder, etc. the auxiliary materials are dried in powder form and rich in carbon.
Raw material ratio: main material: auxiliary material = 5:1-3:1
2. Operation method:
Mix all as required. Stack the material strips into piles, with a height of about 1.2m, unlimited length and ambient temperature. When the temperature of the pile rises to 45 ℃, the pile shall be turned over once every three days. If the temperature of the pile exceeds 65 ℃, it shall be turned over once every two days.
Signs of maturity: the temperature of the material is reduced, the material is loose, there is no original odor of the material, there is a slight smell of ammonia, and the pile is covered with white mycelium.
Compost stacking: it can be directly used after stacking and fermentation, or it can be used as the main material. Fertilizer granulator will process it into commercial organic fertilizer, bio organic fertilizer, organic-inorganic compound fertilizer, bio organic-inorganic compound fertilizer, etc.
High fertilizer efficiency and convenient application. Due to the fermentation period of only 7-15 days, the nutrients in the sugar residue are retained as much as possible; and due to the decomposition of microorganisms, some substances that are difficult to be absorbed and utilized by crops are rapidly transformed into effective nutrients. After fertilization, it can give full play to the fertilizer effect in a short time, quickly supplement the nutrients needed for crop growth, and maintain the fertilizer effect for a long time. The rotten filter mud is odorless, dry and loose, and easy to spread.
The organic fertilizer should not be mixed with strong acid, strong alkali, volatile chemicals and fungicides. Huaqiang factory provides a complete set of organic fertilizer equipment, and designs fertilizer production line for customers free of charge.
Organic fertilizer manufacturing plants have many advantages and conveniences, and the market prospects are good.
The main raw materials for the organic fertilizer manufacturing process are wastes such as animal waste and plant residues. Animal manure is rich in raw materials and is a waste that the farm is eager to solve, and the price is low.
Taking pig manure as an example, the final urine of a pig in a year can be combined with litter to produce 2000-2500kg of high-quality organic fertilizer, which contains 11% to 12% of the organic matter, 0.45% nitrogen, 0.19% phosphorus pentoxide, and oxidation. Potassium 0.6%, enough for one year of fertilizer, the organic fertilizer is rich in nitrogen, phosphorus, potassium and other nutrients, the content of more than 6%, the organic matter content of more than 35%, are higher than the standard content. Moreover, the raw materials are processed by NPK fertilizer granulator, which can greatly improve the fertilizer efficiency.
An organic fertilizer production line can not only meet the needs of local fertilizers, but also provide organic fertilizer production equipment to meet the needs of the surrounding market. Bio-organic fertilizer is widely used in farmland, fruit trees, flowers, garden greening, high-grade lawn, soil improvement and other fields, with good fertilizer effect.
The small-scale organic fertilizer production line has an annual output of several thousand tons, and the medium-sized large-scale production capacity of an organic fertilizer production line is 30,000-100,000 tons, and the annual processing capacity is 800,000-500,000 square meters.
Organic fertilizer manufacturing process treats the waste materials that are threatening to the environment, solves the pollution of manure pollution, and is environmentally friendly. Therefore, it is a very good choice to invest in organic fertilizer equipment.
Fertilizer machine manufacturers remind you that the new organic fertilizer production line needs to consider the investment in plant, labor, fertilizer granulator, and raw materials. At this stage, the organic fertilizer market is in good shape. Our company provides a complete set of organic fertilizer production schemes free of charge to help you set up a factory and can send engineers to guide the installation.
Using livestock and poultry manure and agricultural straw waste, the production technology of bio-organic fertilizer can reach 3-5 tons per hour.
Floor stacking composting, using windrow turning machine. Or the fermentation tank to put the material, using the trough compost turning machine.
Sprinkle fungicides evenly into the fermentation products, mix the materials with the dumper, and compost to achieve the purpose of heating, smelling, maturing and killing weed seeds.
Fermentation for 10-15 days. According to the local temperature, the number of treatments of compost dumper is different.
Material that is completely fermented and decomposed is fed into organic fertilizer production equipment.
Preliminary screening of materials by drum screening machine (the screened powdery organic fertilizer can be sold directly).
After the screened bulk materials are crushed by a crusher, they are re-screened.
Adding trace elements to powdery organic fertilizer and mixing with horizontal mixer.
Granulation with the new type NPK fertilizer granulator.
Fertilizer granules are fed into rotary dryer and rotary cooler.
Screening of qualified granules by fertilizer drum screener machine.
Bio organic fertilizer enters the coating machine.
Products can be sold after being packed by automatic packing machines.
Bio-organic fertilizer production and fermentation equipment
Ground windrow turner or trough compost turning machine
The ground turner does not need to build a trough, but directly stacks the materials in strips and uses a material dumper for dumper fermentation.
The use of trough compost turning machine, according to your scale of production to build fermentation tank, fermentation products are continuously put into the fermentation tank, the use of turning machine for turning fermentation, can play the purpose of water regulation and even mixing, thus saving a lot of labor. It can also achieve the purpose of full ripening.
1. Facilities investment
Semi-finished products, raw material warehouses, office sites. According to the local construction cost budget.
When the fermentation tank is built, the ground fermentation tank is not needed.
2. Equipment investment
In the selection of fertilizer production equipment, Huaqiang fertilizer granulator manufacturers can configure models and functions according to customer requirements. The annual output of organic fertilizer production process is determined by the customers themselves. The material connection in our fertilizer production line is accomplished by belt conveyor. The length and number of belt conveyor can be designed according to the actual site.
With the development of green agriculture, the demand for organic fertilizer products is increasing. Organic fertilizer production equipment is gradually developing towards large-scale and automated development. In particular, the larger and larger the equipment of the Huaqiang factory, the design structure and manufacturing technology have new improvements, and the requirements for installation technology are also higher. Here Huaqiang Enterprise takes large-scale organic fertilizer complete equipment as an example, to introduce the installation process of organic fertilizer production line to users.
Fertilizer pelletizing equipment is the main machinery of the whole organic fertilizer production line project. We designed NPK fertilizer granulator, which adopts double slide shoe bearing. Compared with hollow shaft mill of the same specification, slide shoe bearing mill has the advantages of high strength, stability and high output of mill barrel. In the whole process, it is very important. Therefore, during the installation, we must pay special attention to the construction, adopt scientific construction methods and advanced technical detection methods, and strictly control the quality of each installation process, so as to ensure its high-quality, efficient and long-term stable work.
The installation steps of the organic fertilizer production equipment are complex and there are many processes, the most important of which are:
Foundation acceptance. Prepare for equipment installation and carefully inspect the foundation. This is the first and most basic process.
The standard plate embedding and foundation marking work can measure the size for the assembly of the organic fertilizer production line equipment, which is also one of the preparatory work.
Check the equipment out of the warehouse. In addition to the general inspection of the equipment, it is also important to check the contact between the sliding shoe bearing bush and the sliding ring of the dryer barrel.
When installing the fertilizer granulator, first install the base, and then tighten the foundation bolts.
General assembly and commissioning. After the sliding shoe bearing is installed and other components are assembled, a lot of debugging work must be done on the equipment before the operation of the organic fertilizer production line equipment can be carried out.
Vertical chain crusher is widely used in various kinds of medium and fine crushing fields of high and extra hard materials such as ore, cement, refractory, bauxite clinker, emery, glass raw materials, etc. It is widely used in the crushing of building sand, stone and various metallurgical slag. Compared with other types of crushers, it has high output and efficiency.
In the initial processing stage of the fertilizer production line, different kinds of NPK fertilizer raw materials fall vertically into the high-speed rotating impeller from the upper part of the chain crusher. Under the action of the high-speed centrifugal force, the material around the impeller will collide and crush with another part in the form of umbrella. After the materials collide with each other, they will collide and rub with each other for many times between the impeller and the shell, and then they will be discharged directly from the lower part, forming a closed circuit and multiple cycles. The crushed fertilizer is made into granules by NPK fertilizer granulator, and finally these products are sieved by the screening equipment to control the required particle size of the finished product.
Application of vertical chain crusher
As a kind of fertilizer equipment, the vertical chain crusher has gradually entered the ranks of hot market. Its process features large production capacity, high automation and product quality with the treatment of the whole fertilizer production line. The comminuted fertilizer powder can be used with disc granulator to produce a variety of fertilizer materials. With the development of environmental protection industry, countries have increased the treatment of the environment, especially in the aspect of waste disposal. The fertilizer processed by the organic fertilizer equipment is mainly divided into pre composting and post granulation. The quality of the organic fertilizer particles is closely related to the quality of granulation. The vertical chain crusher pulverizes raw materials into powder, which is helpful to improve the granulation rate of fertilizer production.
Now we can see that many dairy farms, chicken farms and other farms are going to buy organic fertilizer equipment. Why? First of all, because the organic fertilizer production equipment can treat the manure of livestock and poultry into organic fertilizer, which fundamentally solves the pollution caused by the manure of livestock and poultry, so that the environmental problems in the farm can be solved. In addition, the organic fertilizer produced can not only be used on its own land, but also be sold, and the profits from the sale can be As the circulating fund of the farm, and the organic fertilizer has been proved to have a very good regulating effect on the soil through experiments, and can also protect the soil from being damaged and nutrient loss, which is the benefit that the organic fertilizer equipment can bring to people.
With the increasing use of organic fertilizer equipment, how to choose a suitable and economical organic fertilizer production equipment?
There are two common factors in purchase. The price of organic fertilizer equipment that customers first consider, but the utilization rate of equipment is often not valued. In fact, the utilization rate is also valued for users to purchase equipment, and whether the utilization rate reaches a reasonable value investment. Take the organic fertilizer equipment price, quality and utilization rate as our solution.
Secondly, for farms or fertilizer processing enterprises, it is inevitable to choose a complete organic fertilizer production line whether it is powdered organic fertilizer or granular organic fertilizer. There is a big gap between the price of the complete set of organic fertilizer equipment and the initial processing investment price. The complete set of organic fertilizer production line includes organic fertilizer granulator, disc granulator, dryer and other granulation processing equipment.
Different use methods of organic fertilizer equipment are different, and the manufacturing process and products are also very different, so we should first consider what we are mainly used for, and then choose the equipment. Many users are mainly used for making granular fertilizer, and some are used for composting, so the use is different for different purposes. If we want to improve the quality of soil, then we can choose multi-functional organic fertilizer granulator, which can meet our use of organic fertilizer processing, and the price is cheap, and the operation is very convenient.
For farmers and growers, in addition to worrying about the occurrence of diseases and insect pests, it is more important to solve the problem of livestock manure and crop straw treatment. If this resource is not used reasonably, it will not only be a problem of stacking, but also a threat to people's living and living environment. The most effective way is to use the corresponding means for biodegradation.
The problem of livestock manure treatment, which worries farmers, can be easily solved by organic fertilizer production equipment. In addition to a large amount of organic matter, nitrogen, phosphorus, potassium and other trace elements, animal manure also contains a variety of biological enzymes and microorganisms. The organic fertilizer after biological fermentation is processed by professional organic fertilizer production line equipment and made into commercial organic fertilizer granules by drum granulator. The organic fertilizer products can be sold to nearby growers or fertilizer agent marketing department to create more economic benefits.
The organic fertilizer produced by organic fertilizer manufacturing process contains plant growth regulating substances, organic matter and various nutrients necessary for growth, which can promote crop growth, and the effect of organic fertilizer is more obvious in the later stage of crop growth. The addition of organic fertilizer promotes the rapid formation of beneficial microbial flora in the soil and greatly promotes the availability of nutrient elements in the soil.
Long term application of organic fertilizer can improve the utilization rate of fertilizer, reduce the pollution of chemical fertilizer to the natural environment, protect the ecological environment, reduce the amount of pesticide, and realize the sustainable development of agriculture. Organic fertilizer production equipment has made great contribution to reduce environmental pollution and protect ecological environment. For the sake of consumers' healthy diet, we strive to turn more organic waste into green ecological fertilizer and create a better tomorrow for us! We provide double roller granulator, disc granulator, organic fertilizer making machine, fertilizer crusher, batching system, drying machine, packing machine, organic fertilizer compost turner and a series of equipment.
With the improvement of people's quality of life, people put forward higher requirements for agricultural products, non-toxic and pollution-free green food has gradually become a new favorite on the table, which also requires modern agricultural production to change to green ecology. People's demand for high-quality agricultural products promotes the development of organic fertilizer, which provides a great space for the development of organic fertilizer making machine.
The development of agricultural production requires the protection of ecological environment and sustainability, which makes organic fertilizer re-enter the field of agricultural production. Organic fertilizer is a kind of fertilizer which is made of chicken manure, pig manure and other animal manure as raw materials through the treatment of organic fertilizer production line equipment and drum granulator.
Organic fertilizer retains the original nutrients in chicken manure and pig manure, and eliminates harmful bacteria and various egg pathogens. After the application of organic fertilizer to vegetables and fruits and other crops, not only the yield has increased a lot, but also the nutritional value is higher, and it is more healthy for human body. We can rest assured that it is applicable. The bio organic fertilizer production line reasonably recycles and utilizes resources, solves the environmental problems caused by the random stacking of livestock manure, and also conforms to the current life concept, promoting the development of green agriculture and ecological agriculture. Organic fertilizer is worth popularizing in agricultural production and has investment value.
Organic fertilizer production equipment has changed our quality of life, constantly providing us with a large number of ecological organic crops to meet the needs of modern society for green food. Disc granulation machine, double roller granulator, flat die pellet mill, rotary drum granulator and other granulation machine produce special-purpose specialty fertilizers with different shapes and characteristics, which meet the needs of different fruits, vegetables and grain crops. Provides help for the advancement of green ecology.
Organic fertilizer and compound fertilizer are two kinds of common fertilizers in the market. Their processing technology is different, and the fertilizer effect is different. The organic fertilizer mainly uses the manure of artificial fermentation as the raw material, and the compound fertilizer is the granular fertilizer made of NPK fertilizer. To produce fertilizer, you should know the following common sense.
Organic fertilizer is made of fresh chicken and pig manure, which do not contain any chemical components. However, the digestion capacity of chicken and pig is poor, and only 25% of the nutrients can be consumed. The other 75% of the nutrients in the feed are discharged with the manure, so that the finished product contains nitrogen, phosphorus, potassium, organic matter, amino acid, egg white matter and other ingredients. The production equipment of chicken manure organic fertilizer not only creates economic benefits for the enterprise, but also makes contribution to the environmental protection project of human beings.
Drum screening machine, batching system, LP series chain crusher, mixer, drum screening machine, cage crusher, NPK fertilizer granulator, double roller granulator, drum granulator, high humidity material dryer, cooler, packaging machine.
Compared with the compound fertilizer machine, the organic fertilizer production equipment has more fermentation compost turning machine and semi wet material grinder.
Trough-type turner is a kind of fermentation composting equipment that is widely used at present. It includes walking fermentation tank body, walking rail, power take-off device, turning and dumping part and turning tank device (also called transfer truck, which is mainly used for In the case of multi-slot use). The turning part adopts advanced roller drive, which can be lifted or not. Lifting type, the depth of turning can not exceed 1.3 meters. The bearing seat of the turning device is fixed on the turning frame, two main shafts are fixed on the bearing seat, each main shaft is welded with a number of turning shafts arranged at a certain distance and staggered at a certain angle, each turning pile Stacking plates are welded on the shaft. The stacking device is connected to the walking device through a pin.
With the popularity of organic fertilizer, the use of organic fertilizer production equipment is also greatly increased, which makes the demand of organic fertilizer equipment increase year by year. Therefore, the standard operation of organic fertilizer equipment has also become the focus of attention. The following is a brief introduction to the matters needing attention when the organic fertilizer manufacturing process is newly built and the project is put into use
Since all parts of the new equipment have not been run in, it is necessary to heat up the equipment for the first time, which generally requires 40-50 minutes. For specific operation, firstly raise the temperature to pull the motor V-belt by hand until it is free, and pull the motor continuously for 8-10 times according to the normal operation option. Then keep heating for about 10 minutes.
Before starting the machine, we have carried out preliminary temperature adjustment for the equipment. The material treatment of the organic fertilizer equipment in the production process is determined by the characteristics of the material itself. Therefore, it is necessary to continue heating after starting up, because the normal production needs to continuously supplement heat; different temperatures are adjusted according to different properties of plastics.
During normal operation, the temperature of the drum granulator should be kept stable, and it should not be high or low. The temperature should be about 200 ℃ near the vent hole until the machine head. At this temperature, most materials can be well processed. For the double roller granulator, it can be granulated at normal temperature, and the main thing is to pay attention to the material moisture during granulation.
First of all, cut off the power of the host, and the plug (part with wrench) of the machine head must be removed. Preheat separately before the next use. Because organic fertilizer production equipment is heavy-duty machinery, it is necessary to strictly abide by the corresponding operating procedures and production items when operating organic fertilizer granulation equipment to ensure safe and effective production. When installing, pay attention to whether the host is perpendicular to the ground. After installation, first check whether the screws of the machine are loose and whether the air box of the main unit door is fastened. If there is any looseness, please reinforce it to avoid accidents.
Double axis mixer is often used as the pre-treatment equipment of fertilizer production process. For double shaft mixer, the quality of mixing device directly affects the efficiency and mixing quality of fertilizer production line. The main parts of the mixing device is the mixing shaft. The material and structure of the mixing shaft of the double shaft mixer are introduced in detail.
In the process of mixing materials, the force of each blade is relatively complex, so the bending stress and torsion stress transferred to the mixing shaft are also relatively complex. Because the force of the mixing shaft is mainly torsion, in order to facilitate calculation, the design process of the mixing shaft is calculated according to the torsional strength conditions, and the method of increasing the safety factor is adopted to ensure the reliability of the mixing shaft.
For unimportant parts with low requirements, common steel shall be selected. Stainless acid resistant steel or anti-corrosion measures should be adopted when the corrosion resistance requirements are high or the materials are not polluted by iron ions. The raw materials can be mixed evenly only after the mixing shaft is vigorously mixed and sent to the fertilizer granulator for granulation production.
Solid and hollow diameters are commonly used for mixing shafts. Hollow structure can reduce the quality of mixer, but the processing is more complex and the cost is high, so solid structure is usually used.
Generally, the mixing shaft is supported by a pair of bearings in the gearbox. However, the bearing condition of the agitator shaft is poor due to its long length and extension in the reactor. When the mixing arm is too long and thin, the shaft will often be twisted and the centrifugal effect will be increased, and then it will be completely destroyed. Therefore, the cantilever of mixing shaft has certain supporting conditions.
As the raw material mixing equipment of NPK fertilizer granulator, double axis mixer is frequently used in fertilizer industry and widely used in other industrial fields.
What should we pay attention to when raising rabbits? Do you know? The following rabbit manure processing organic fertilizer manufacturing process Huaqiang equipment manufacturers to summarize a few points, hope to help.
It is important to provide a comfortable environment and ensure a normal diet for rabbits. The rabbit is relatively timid. The quiet and leisurely environment can help the rabbit reduce various stress reactions. According to the provision of food, it can guarantee the daily nutritional needs of the rabbit and help the rabbit grow.
Be careful not to bathe rabbits at will. Changes in water temperature and stimulation of hair dryers may cause stress death of rabbits.
You need to pay attention when buying rabbit cages and rabbit feed. As rabbits are more afraid of heat, the owner needs to do a good job of preventing heatstroke in summer and avoid placing rabbits in direct sunlight.
The owner needs to avoid the rabbit being exposed to rain or feeding some food that has been exposed to the rain, and needs to provide the rabbit with clean drinking water and food, so as to ensure their normal metabolism.
Rabbits have a lot of feces and a strong smell of urine, so pay attention to cleaning when raising them at home to avoid bacterial growth.
If the scale of raising rabbits is relatively large, and the rabbit manure cannot be processed in time, it is recommended to use the organic fertilizer manufacturing process. The rabbit manure can be fermented and decomposed harmlessly. The composting of mature rabbit manure can be granulated by fertilizer granulator and can be sold on the market. What is the price of complete set of organic fertilizer equipment for rabbit manure? Commonly used fertilizer manufacturing equipment, disc granulator, rabbit manure compost turner machine, fertilizer dryer, solve the problem of rabbit manure treatment.
If granular organic fertilizer is produced, the organic fertilizer manufacturing process needs to add an organic fertilizer granulator and dryer. The annual output of 10,000 tons of organic fertilizer generally does not require a cooler. The investment is not large, the factory site can be large or small, and generally requires 3 to 5 acres of land in total.
The domestic sludge, kitchen waste and livestock manure processed by the organic fertilizer manufacturing process have truly realized the resource utilization. We configure appropriate fertilizer equipment according to the requirements of different customers. The simplest organic fertilizer production line includes: wet material crusher, horizontal mixer, double roller granulator, drum screening machine, and packaging machine. This configuration needs a lot of manpower input to produce. For example, the fermentation of raw materials needs manpower to turn over piles. The production efficiency is relatively low, so it is suitable for the use of small farms.
Granular organic fertilizer increases the steps of granulation, drying, cooling, etc. Although some investment in equipment has been increased, the density of the fertilizer has increased, which is suitable for machine seeding or spreading, and it is not easy to be blown away even in windy days.
NPK fertilizer granulator is suitable for organic fertilizer production lines with an annual output of less than 50,000 tons. The extrusion molding of roller granulator is generally coordinated with the roller press granulator production line, which is specialized for the application of inorganic fertilizer. The key equipment of the roller granulator production line includes horizontal mixer, disc feeder, double roller granulator, drum screening equipment, hopper, quantitative packing scale, etc. However, the processing technology of granular organic fertilizer is complicated. In order to better consider the total capital budget, if the total output is relatively large, it is suggested that users should provide multiple disc granulator machines or a single NPK fertilizer granulator.
The organic fertilizer making machine treats manure and turns waste into treasure, and the construction of an organic fertilizer plant is a good project. However, many people don't know much about this industry, especially the choice of organic fertilizer equipment. Many customers go to the organic fertilizer equipment manufacturers to compare and choose the right equipment, but in the end they are still hesitant. Here we introduce the configuration of the organic fertilizer manufacturing process.
1. Investment in organic fertilizer equipment:
The capital investment of organic fertilizer equipment is determined according to the output and the degree of automation. When considering the investment, we should consider the cost, the cost of 5000-10000 tons of production line, the cost of producing one ton of organic fertilizer, and the market price of one ton of organic fertilizer. In this way, we can calculate the annual profit of the 10000 ton organic fertilizer production line.
2. Manufacturing process of organic and inorganic fertilizers:
Fermentation equipment - semi wet material grinder - mixer - drum granulator - dryer - cooler - coating machine - screening machine - automatic packaging machine.
3. Selection of organic fertilizer production line configuration:
According to the processing of specific raw materials, select equipment and granulator, commonly used pellet machine: double roller granulator, rotary drum granulator, disc granulator, organic fertilizer granulator. In the selection of organic fertilizer production line configuration, do not blindly look at all manufacturers, select a few cost-effective manufacturers for consultation and selection.
4. The cost input of organic fertilizer production is as follows:
In the process of organic fertilizer production, raw material cost, transportation cost, labor cost, packaging cost, etc. It needs to be considered. Whether you are a small pig farm with 500 pigs or a large chicken farm with 100000 chickens, investors who want to buy organic fertilizer production equipment can choose Huaqiang fertilizer machine factory.
Now, when it comes to livestock manure treatment, we can definitely think of organic fertilizer making machine. With organic fertilizer equipment, the livestock and poultry manure produced in the breeding site can be treated without pollution. The livestock and poultry manure can be fermented into organic fertilizer, and the organic fertilizer can be applied to the land to improve the soil environment and increase the soil organic matter. With the organic fertilizer production line, on the one hand, the pollution of livestock and poultry manure has been solved, and on the other hand, the soil environment has been improved.
In addition to recycling organic waste, organic fertilizer machines also need to have the characteristics of low cost, advanced technology, environmental protection and energy saving to make the organic fertilizer production line more effective. Organic fertilizer production mainly uses livestock manure, household garbage, and field straw as raw materials. Using these has the following advantages.
The complete set of organic fertilizer equipment is an automatic production machinery. According to different seasons and different weather and temperature, the heat preservation facilities and feeding system of the equipment are also different, that is, the so-called bacterial growth environment is different, and fermentation occurs in the later period. The more sufficient, the faster the corresponding production speed.
It does not need a lot of energy consumption to start the organic fertilizer equipment, and the energy consumption of double roller granulator is lower. Moreover, the operation of the organic fertilizer production line has the characteristics of no pollution and good ventilation. The tipper occupies a small area and has deodorization function. It can remove the odor of livestock manure in two days and achieve the effect of fresh air.
In the whole fertilizer production line, the organic fertilizer machine has a relatively compact structure, which is more suitable for use in a harmless and beneficial microorganism fermentation environment. It can fully decompose organic matter and release nutrients. The formed bioheat and high temperature fermentation process can kill germs and eggs , Detoxification and deodorization, purification of the environment, to achieve harmlessness, resource utilization and industrialization. The organic fertilizer equipment has low energy consumption, and the product quality after processing by the drum granulator is stable.
At the beginning of the development of organic fertilizer, the product is powdery. Powder fertilizer is easy to cause segregation, difficult to control caking, poor mobility, difficult to realize mechanized fertilization, and easy to form dust in the process of application and loss.
One of the ways to solve the problems caused by powder fertilizer is to realize the granulation of fertilizer. Granulation of fertilizer production line is popular. What is the nutrient leakage characteristics of granular organic fertilizer and powdery organic fertilizer in flooded soil?
Some studies have shown that nitrate nitrogen, ammonia nitrogen, inorganic phosphorus, nitrate nitrogen, ammonia nitrogen and inorganic phosphorus in the soil leakage liquid after fertilizer application into flooded soil were determined With the change of potassium content, the slow-release performance of organic fertilizer was enhanced to a certain extent after granulation treatment; there were some differences in nutrient dissolution and leakage between granular fertilizer and powdery fertilizer, and the leakage loss of nitrate nitrogen and inorganic phosphorus could be significantly reduced by applying granular fertilizer.
From this point of view, the organic fertilizer manufacturing process to process raw materials into pellets is a general trend. Compared with powders, the market for pellets is broader and the price is more advantageous. But for investors, whether to choose powder organic fertilizer equipment or granular organic fertilizer equipment, they must make a conclusion based on their own specific circumstances.
The first thing to consider is the personal financial strength. After all, the granular organic fertilizer production line needs to add more equipment, such as double roller granulator, organic fertilizer granulator, flat die pelleting machine, disc granulator and drum granulator. Different granulation equipment is selected according to the process.
Therefore, the granular organic fertilizer production line implements a more complex process, and the investment in hardware and personnel is higher than that of the powder organic fertilizer production line; secondly, in terms of use, it is necessary to consider whether the fertilizer is used for personal use or put on the market.
If you are also engaged in the cultivation of food or cash crops and do not consider the market, you can still consider the powder with low investment cost. If it is put on the market, it is more suitable for users to favor granular organic fertilizer.
For people who are new to the fertilizer industry, what processes the fertilizer production line consists of are still relatively vague. Huaqiang organic fertilizer machine manufacturer will come to share with you which parts of the fertilizer production line.
Pellet machine
The core part of the fertilizer production line is granulation, so the fertilizer granulator is essential. The model selection of the pellet machine is determined according to the user's output. We provide rotary drum granulator, NPK fertilizer granulator, organic fertilizer granulator, flat die granulator, etc.
Crush
In view of the diversity of users' raw materials, our organic fertilizer production line equipment is designed with a crushing part. We know that materials with too large diameter cannot be directly pelletized, and the NPK fertilizer production line must also crush the raw materials. Therefore, before granulation, we need to crush the raw materials to achieve the granulation effect, and the crushed materials can enter the pellet machine. Of course, users with sufficient material fineness can omit this link when designing organic fertilizer equipment.
Drying
The humidity of material particles should be controlled below 25%. Therefore, for some raw materials with initial humidity above 25%, the drying process should be carried out first, and then the next step of processing should be carried out after the drying material reaches the corresponding humidity. The particles are also dried. Of course, users with enough moisture in the material can omit this link when designing the fertilizer production line.
Other parts
After granulating, it is transported to the fertilizer granulator by belt conveyor to shape the granules, which has reached the perfect spherical organic fertilizer granules. For users who have demand, we will design a packaging link at the end to directly package the final products, which has perfectly realized the automatic production of the whole production line equipment.
