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The organic fertilizer production line is to ferment organic waste such as animal manure, crop stalks, rice husks and mushroom residues into organic fertilizer. During the compost fermentation process, there are some common problems that can affect fertilizer fermentation.
Source: https://www.thefertilizermachine.com/
In the organic fertilizer manufacturing line, if the organic fertilizer grinder encounters vibration problems, what should be done?
Organic fertilizer crusher generally uses a motor to directly connect the pulverizing device, which is simple and easy to maintain. However, if the two are not well connected during the assembly process, the overall vibration of the crusher will be caused.
(1) The motor rotor is not concentric with the pulverizer rotor. The position of the motor can be moved to the left and right, or a cushion can be added under the motor foot to adjust the concentricity of the two rotors.
(2) The crusher rotor is not concentric. The reason is that the two supporting surfaces of the rotor shaft are not in the same plane. The copper sheet can be padded on the bottom surface of the support bearing seat, or an adjustable wedge iron can be added at the bottom of the bearing to ensure that the two shaft heads are concentric.
(3) Part of the crushing chamber vibrates greatly. The reason is that the coupling between the coupling and the rotor is not concentric or the quality of the flat hammers inside the rotor is uneven. According to different types of couplings, corresponding methods can be adopted to adjust the connection between the coupling and the motor: when the quality of the hammers is uneven, each group of hammers must be re-selected to make the hammers symmetrical and the hammers symmetrical. The film error is less than 5g.
(4) The original balance is destroyed. After the motor is repaired, a dynamic balance test must be done to ensure the overall horse balance.
(5) The anchor bolts of the crusher system are loose or the foundation is not firm. During installation or maintenance, the anchor bolts should be evenly tightened. A shock-absorbing device should be installed between the foundation and the crusher to reduce vibration.
(6) The hammer piece is broken or there are hard sundries in the crushing chamber. All of these will cause unbalance of rotor rotation and vibration of the whole machine. Therefore, regular inspection should be carried out for the severely worn hammer pieces. When replacing, it should be replaced symmetrically; if there is abnormal sound in the operation of the pulverizer, it is necessary to stop the machine immediately for inspection, find out the reason and deal with it in time.
(7) The connection between crusher system and other equipment is not consistent. For example, improper connection of feed pipe and discharge pipe will cause vibration and noise. Therefore, the hard connection is not suitable for these connecting parts, but the soft connection is preferred.
The normal operation of the organic fertilizer crusher can ensure the uniform particle size of raw materials and make the processing of npk fertilizer granulator normal.
In the npk production line, the double roller granulator should prevent the granular powder materials from being put into the extrusion granulation equipment, and then the powder materials are compressed by external force.
The organic fertilizer production line is to ferment organic waste such as animal manure, crop stalks, rice husks and mushroom residues into organic fertilizer. During the compost fermentation process, there are some common problems that can affect fertilizer fermentation.
Problems: Slow temperature rise: no or slow temperature rise of the reactor
Possible causes and solutions:
1. Raw material is too wet: add dry materials according to the proportion of materials, and then mix and ferment.
2. the raw material is too dry: according to the humidity, add water or wet materials to maintain the moisture at 45%-55%
3. There is not enough nitrogen source: add ammonium sulfate with high nitrogen content to maintain the carbon nitrogen ratio at 20:1.
4. The pile is too small or the weather is too cold: pile up the high pile and add easily degradable substances such as corn straw.
5. PH is too low: when the pH value is less than 5.5, lime or wood ash can be added to mix evenly and adjust the pH of fermentation pile.
Problems: The compost temperature is too high: the compost temperature in the fermentation process is ≥ 65 ℃.
Possible causes and solutions:
1. Poor permeability of compost: use compost turner machine to turn the compost regularly to increase the permeability of fermentation pile.
2. The stack is too large: reduce the stack size.
Problem: peculiar smell: The smell of rotten eggs or rotten smell is constantly emitted from the pile.
Possible causes and solutions:
1. The ammonia content is too high (C / N is less than 20): use deodorant for disinfection and deodorization, and add substances with high carbon content, such as crop straw, peanut shell, rice shell, etc.
2. PH value is too high: add acid substance (calcium phosphate) to reduce the pH value and avoid the use of basic component (lime).
3. Uneven ventilation or poor airflow: mix materials again and change the formula.
4. Material stacking is too dense: remix the pile and add large particles according to the material density.
5. Anaerobic environment: regularly turn the stack with compost turner to increase the oxygen content in the stack.
Problems: Mosquito and fly breeding, there are mosquito and fly breeding in the fermentation pile.
Possible causes and solutions:
1. The raw materials are stacked for a long time before fermentation: the raw materials are treated quickly, and probiotic deodorant is sprayed on the surface to reduce the odor and mosquitoes.
2. Cover the surface of the pile with fresh feces to breed mosquitoes and flies: turn the pile every 4-7 days, and cover the surface of the static pile with a 6 cm composting layer.
The fermented compost can be directly applied to farmland, but it cannot be used as organic fertilizer. The fertilizer lacks some nutrients required by plants and needs further processing. It is best to use a fertilizer granulator to make it solid and convenient to use. We supply NPK fertilizer granulator for selection.
The biggest headache of hog farm is the problem of fecal treatment, because compost not only takes up space, but also easily causes odor. Under the pressure of environmental protection, pig manure treatment is a big problem. As long as the manure is properly disposed, it can not only solve the environmental problems of pig farms, but also bring extra income. The market price of organic fertilizer is high now. The raw materials are the excrement of livestock and crop wastes such as straw. Organic fertilizer machine manufacturers share the fermentation technology of hog manure, design organic fertilizer production line.
Add fermentation bacteria: 60% of livestock manure, 20% of food bacterial residue, 10% of straw and other materials with low water content (reduce the water content to 50%, which is the appropriate water content for fermentation), and 1% of bacteria fermentation agent. The purpose of adding fungicide is to improve the temperature rise speed, control the fermentation temperature at 65 ℃ ~ 70 ℃, eliminate the odor and sterilization in the fermentation process, accelerate the fermentation speed, and shorten the fermentation time to about 15 ~ 20 days.
Precautions for fermentation process: stir with compost turner machine every 2 days. In order to increase the oxygen content, the compost needs to be turned over continuously; at the same time, the fermentation strains need to be more evenly contacted with the materials, increase the maturity, and accelerate the process of fermentation maturity.
Smashing after fermentation and ripening: because some of the decomposed materials are too large for fertilizer application, it is necessary to smash these materials by semi wet material crusher to prepare for the next fertilizer granulator (the smaller the crushed particles, the easier to granulation). The crushed and stirred materials are powdery, which is not conducive to mechanical fertilization.
At present, many organic fertilizers on the market are fermented by animal manure, crop straw, pressed cake or beer dregs, monosodium glutamate dregs, etc. In the organic manure fermentation, chicken manure has the highest nutrient content, followed by pig manure, which is now fed with refined feed, so the nutrient content and organic matter content of pig manure are relatively high (the nutrient content of pig manure raised by farmers is relatively low), which is suitable for fermentation as organic manure. According to many experimental results, the effect of pig manure organic fertilizer is similar to that of chicken manure fermentation. Therefore, the market prospect of pig manure fermentation as organic fertilizer is very good. Tianci fertilizer machine manufacturer provide customers with organic fertilizer equipment, fertilizer production line, to help complete fertilizer manufacturing and processing.
Cow dung is transformed into fertilizer for crops through biological fermentation technology. Fermentation compost turner machine speeds up the treatment process of compost fermentation technology, making cow dung fully fermented and qualified.
Aerobic composting is to absorb, oxidize and decompose wastes by aerobic bacteria under aerobic conditions. Through their own life activities, microorganisms oxidize part of the absorbed organic matter into simple inorganic matter, and release the energy needed for the growth of microorganisms, while the other part of the organic matter is synthesized into new cytoplasm, so that microorganisms continue to grow and reproduce, and produce more organisms. Under artificial control, under certain water content, C / N ratio and ventilation conditions, waste organic matter is transformed into fertilizer through microbial fermentation, which is called aerobic composting.
Advanced organic fertilizer production line uses microbial oxygen-consuming fermentation, which is planned according to the principle of oxygen-consuming fermentation, so that the fermenting bacteria have room to give full play to their functions.
The compost turner is suitable for the mechanism and process requirements of microbial fermentation of poultry manure, and can effectively mix the viscous poultry manure with microbial agent and straw powder. It creates a better aerobic environment for material fermentation. Under the condition of loose material, the fermentation temperature can be controlled at 60-70℃ for 3-4 days. The compost after fermentation can be made into slow-release granular fertilizer by rotary drum granulator.
The turner machine designed by Tianci Fertilizer Equipment Factory has a balanced power, low energy consumption and large output, which reduces the production cost of bio-organic fertilizer. According to the technical parameters of the machine, the small machine can mix 400-500 cubic meters of fresh cow dung per hour (The equivalent of 100 people working tirelessly at the same time). There are a maximum of 4 or 5 personnel in the whole plant. The turning machine makes the finished fertilizer have obvious price advantage.
The overall structure of the tipping machine is reasonable, the whole machine has good rigidity, balanced force, safe and reliable performance, easy to control, strong applicability to the site. Except for the rough and robust frame, all parts are standard parts, which is convenient for operation and maintenance.
Fermented compost can also be used as the raw material of compound fertilizer production line. According to the fertilizer ratio, organic compound fertilizer particles are made, which greatly improves the product quality.
Rabbit manure is rich in nutrients and can be processed into high-quality organic fertilizer. The following organic fertilizer production line manufacturers to introduce to you one by one.
Build several fermentation tanks outside the enclosure of the rabbit farm, the size of which depends on the number of rabbits. The wall and bottom of the pool shall be bricked and plastered with cement, and then treated with anti-seepage cement to ensure no water seepage. Then pour the rabbit manure and dirt cleaned every day into the pool. When the pool is full, cover a layer of weeds on the surface of the manure, and cover the soil with a thickness of 10 cm. It can be used as fertilizer after fermentation for 1-2 months in winter and 2-3 weeks in summer.
A dung dump shall be set up 100-200m away from the rabbit farm production area. A shallow ditch with a depth of 20-30cm, a width of 100-150cm and a length depending on the scale of the rabbit farm shall be dug and built. Firstly, a straw of 20-25cm shall be laid at the bottom of the ditch, on which the rabbit dung, bedding grass and dirt prepared for fermentation and disinfection shall be piled, with a thickness of 1-1.2m. Then, the dung dump shall be covered with 10cm thick cereal grass, which shall be covered with 10cm thick soil. It can be used as fertilizer. Compost can also be made into organic fertilizer products through fertilizer granulator and other organic fertilizer equipment for sale.
It is mainly used for the harmless treatment of waste and feces. Rabbit manure and waste should be piled up in a remote place far away from the rabbit house in the rabbit farm, so that the temperature can be as high as 70 ℃ by using the microorganism fermentation in the feces to produce heat. After a period of time, it can kill viruses, pathogens, coccidial oocysts and other pathogens to achieve the goal of disinfection, while maintaining the fecal fertility. This method is slow and inefficient.
Using rabbit manure to ferment organic fertilizer is a kind of low cost and beneficial to agricultural ecological cycle. It will still be the main way to solve the problem in the future. But the main way to deal with livestock manure is to use livestock manure to process commercial organic fertilizer. As a fertilizer machine manufacturer, we provide compost turner, crusher, screening machine and compound fertilizer production line and other equipment.
If the waste bagasse is thrown away directly, it will not only pollute the environment, but also waste resources. Sugarcane bagasse is directly dumped as waste or landfill, which causes serious secondary pollution to the environment and soil. Bagasse can be used as raw material of organic fertilizer production line, reused, and recycled in agriculture as organic fertilizer product. The organic fertilizer made from bagasse can not only be sold as a product in the market, but also meet the requirements of environmental protection and economic development.
The effective nutrients of plant bagasse are low and the grains are coarse and long. There are many problems when it is used as organic fertilizer substrate alone, such as insufficient nutrition, too thick substrate, large space in the substrate and low water holding rate of the substrate. After fermentation, the substrate shrinks seriously and the fertilizer effect is low, which leads to the extremely unstable cultivation effect and low yield. Therefore, when bagasse is used as the raw material of organic fertilizer fermentation, other types of organic wastes such as chicken manure, cow manure, sheep manure, soybean residue and mushroom residue should be added to meet the needs of composting fermentation. When bagasse is used to make organic fertilizer, a lot of cellulose in bagasse is degraded and the content of organic matter can be greatly increased.
Mix well and ventilate. The aerobic microorganism plays an important role in the composting and fermentation of bagasse, so the oxygen supply measures should be increased. The equipment such as the compost turner can be used to mix well, turn frequently and ventilate properly. Otherwise, it will cause anaerobic fermentation and produce odor, which will affect the effect.
Moisture. The water content of fermentation materials should be controlled at 60-65%. Less water ferments slowly, and more water ventilates poorly, which will lead to "putrefactive bacteria" working and stink.
Temperature. The start-up temperature should be above 15℃, and the fermentation temperature should be controlled below 70-75℃.
Granular fertilizer processing. The compost which is mature and qualified is further processed into solid particles by fertilizer granulator and supporting equipment. We provide flat die pelleting machine, agitator-tooth drum granulator, rotary drum granulator and other granulator.
Under the promotion of environmental protection initiatives, the bio organic fertilizer industry has developed rapidly. In order to meet the demand of organic fertilizer in the market, it is necessary to use some large-scale organic fertilizer equipment to ensure the output. There are many manufacturers of organic fertilizer equipment. The scale of manufacturers is different, the strength of enterprises is different, the quality and performance are different, the price is different, and the after-sales service is uncertain. Under such circumstances, it is not easy for users to select the equipment suitable for large-scale biofertilizer project.
Let's first understand some basis for selecting large-scale organic fertilizer production equipment. Before selecting the equipment, you need to determine how much output you want to make, whether you want to make particles or powder, how much water is in the material, how much density and viscosity of the material, etc. according to these, you need to determine the equipment selection and model.
If the site is small or the output is small, it can be simply produced. The main fertilizer manufacturing process is: fermentation - crushing - mixing - screening - packaging. Compost turner machine is the core treatment equipment, it doesn’t need fertilizer granulator for further processing. The powder production line with an annual output of 5000 tons is suitable for projects with large processing capacity.
After fermentation, it will be crushed. After grinding, it will be transported to the automatic batching machine through the forklift feeder for proportioning. After mixing, the particles will be dried by the dryer. After the particles come out of the dryer, there will be a certain temperature. The temperature will be lowered by the cooler for screening and granulation. The whole set of production line can realize full automation without labor, which greatly saves the cost.
The output of each organic fertilizer plant is different, and the selection of large-scale organic fertilizer equipment is different. In particular, the selection of fertilizer granulation equipment is different. There are rotary drum granulator, NPK fertilizer granulator, flat die pellet mill and other machines.
What are the advantages of an excellent large-scale organic fertilizer equipment manufacturer? With strong technical force, high-quality staff and R & D, design, manufacturing team. Zhengzhou Tianci fertilizer equipment factory designs fertilizer production line for customers free of charge, and is equipped with all-round services such as installation and debugging. Our products cover a wide range.
China is a big country for peanut cultivation. As a by-product of peanuts, peanut shells are not fully utilized and are discarded or burned as fuel. Peanut shell is rich in wood fiber, vitamins and minerals. It is suitable to be used as feed or organic fertilizer by fertilizer granulator. But in actual production, peanut shells are possible to infect pests and diseases, so it must be fully decomposed first, so as to ensure that the pests and diseases on the peanut shells are completely killed, and the cross-infection of pests and diseases on crops is avoided.
The main components of peanut shell are lignin and cellulose, containing a small amount of trace elements such as N,P,K, and a small amount of protein, which can be the most plant-grown fertilizer.
But if only pure peanut shell is used to produce organic fertilizer, its nitrogen, phosphorus and potassium content is very low, and the nitrogen content is only 0.65%. It can be said that it is very small. The low nitrogen content causes the pure peanut shell to undergo fermentation very slowly and is not easy to rot; and these small amounts of trace elements and proteins cannot provide sufficient nutrients for crops, so if pure peanut shells are used to make organic fertilizers applied to farmland, in addition to being able to loosen the soil, the effect on crops is not ideal.
The best way is to mix the other animal manure and urine with high nitrogen content in the process of fermenting the fermented peanut shell, and carry out the fermentation decomposition of the pile, accelerate the fermentation process, and make the organic fertilizer, so that the organic fertilizer not only improves soil fertility, improves soil aggregate structure, and provides more comprehensive nutrient elements, improves crop yield and enhances disease resistance. We need to mix the fermented peanut shell compost with other NPK nutrition raw materials, which will be further processed by NPK fertilizer granulator.
During the composting process, it should be turned over if necessary. Generally, when the stack temperature is over the peak and the temperature is lowered, the stacking can re-mix the materials with different decomposition temperatures of the outer layer. If the humidity is insufficient, some water can be added to promote the composting evenly.
Peanut shell treatment requires the use of some organic fertilizer production line equipment, such as composting turner machine. The capacity of the turner is large, which greatly shortens the fermentation time.
In the process of production and processing of organic fertilizer, the raw material of bio organic fertilizer should be turned over by fermentation dumper, and the temperature of raw material should be controlled below 60 ℃. After oxygen consumption fermentation, the product meets the requirements of organic fertilizer standards.
So in the processing technology of organic fertilizer production line, why do we have to ferment the raw materials?
After fermentation, the raw material of organic fertilizer can change the original state of organic matter in the raw material and improve the utilization rate of the material. In the process of fermentation, the insect eggs and harmful components in the raw materials are killed, and the materials become acidic after fermentation, which is more conducive to the absorption of nitrogen, phosphorus and potassium by plant roots. In the fertilizer processing, the rotting compost and NPK fertilizer are granulated by the rotary drum granulator, and the fertilizer effect is better.
Reduce crop resistance to pests and diseases. Compost that has not undergone bio-fermentation can easily pass on its own germs, weed seeds, insect eggs, etc. to crops and affect its growth. In the fermentation process of bio-organic fertilizer, beneficial microorganisms multiply in large quantities, killing harmful pathogenic bacteria, and through high-temperature rot to remove grass seeds and insect eggs, fertilizer is applied to the soil, which can effectively inhibit the spread of soil-borne pathogens and weeds. Growth, improve the ability to resist pests and diseases.
Avoid burning roots and seedlings, safe to use. After the application of fermented livestock manure, when it encounters fermentation conditions, fermentation under the activity of microorganisms will produce a certain amount of heat, which will directly affect the growth of crops and burn the roots of crops, resulting in death. Only if the organic fertilizer is thoroughly rotted, it will not produce secondary fermentation, will not burn roots and seedlings, and will not damage the root system of the crop.
Improve crop yield and quality. In the production process of organic fertilizer, the fermentation raw materials must be thoroughly decomposed, so that the compost can be further processed as raw materials, and different special fertilizer products can be made by using fertilizer granulator. And that's why we need to ferment bio organic fertilizer.
I believe everyone has felt this way: Vegetables grown in rural vegetable fields taste more natural, mainly because organic fertilizers are used in rural areas, chemical fertilizers are used in vegetable greenhouses, and organic fertilizers in rural areas are generally both straw and animal dung. So between the chicken dung and cow dung, who is better for organic fertilizer in rural areas?
First, let's talk about chicken manure. Chicken manure contains rich organic matter, which is good for crop growth. It also contains fiber and carbohydrates, but using chicken manure as fertilizer is basically more harmful than good because Chicken manure is acidic. If it is used too much, it will cause acidification of the soil, reduce the yield of crops, and may also cause the roots of crops to be corroded.
On the other hand, the yield of chicken manure is relatively small, and it is not realistic to use chicken manure to fertilize all of them, so generally straw is used as fertilizer first, and then chicken manure is used as additional fertilizer.
Let’s take a look at cow dung. Compared with chicken dung, cow dung has a lower nutritional value. Although it contains certain organic matter, the organic matter cannot be decomposed, and the oxygen and nitrogen contained in it are much lower than those of chicken manure.
However, cow dung has the advantage that chicken dung cannot be compared, that is, although it is relatively weak, it is mild in nature, and also has the characteristics of ventilation and ventilation, so it can be used on those with poor soil, which can improve the soil. The quality is generally used together with horse dung, and then adding an appropriate amount of phosphate rock powder inside, can make the fertilizer effect the best.
There are usually different configurations for organic fertilizer production line. There are three types of organic fertilizer equipment:
High configuration: chicken manure dehydrator, fermentation compost turner machine, semi-wet material crusher, horizontal mixer, fertilizer granulator, dryer, cooler, drum sifter, coating machine, packaging equipment, belt conveyor, etc.
Middle configuration: fermentation equipment, semi-wet material crusher, horizontal mixer, rotary drum granulator, dryer, cooler, drum screening machine, packaging equipment, belt conveyor, etc.
Low configuration: fermentation equipment, semi-wet material grinder, horizontal mixer, fertilizer granulator machine, drum screener, packaging equipment.
If the excrement of livestock and crop straw are not fully and reasonably utilized, resources will be wasted, which will cause pollution and threat to people's living environment. Through the transformation of chicken manure organic fertilizer production equipment into bio organic fertilizer, the fertilizer granulator can also process organic fertilizer into solid particles and improve the product value. Organic fertilizer equipment can not only make rational use of resources, but also reduce environmental pollution, beautify the environment, promote agricultural economic development, with good economic and social benefits.
No matter the scale of the chicken manure organic fertilizer production line, according to the different requirements of the existing raw materials and finished products, the overall process is divided into two stages, namely, the early fermentation stage and the production granulation stage. In the fermentation stage, compost dumper is needed to compost turner to make them mature rapidly on a large scale. No matter it is the production of powdery or granular chicken manure organic fertilizer, each process is indispensable. If due to the limitation of funds, traditional fermentation mode can be adopted. But since it is a bio organic fertilizer production project, of course, it is impossible to be the same as the traditional production mode, if only one or two processes use the traditional mode.
When processing manure with organic manure equipment, it is necessary to pay attention to whether the quality of organic manure is qualified. Once there is a mistake in one step, it will lead to the quality problem of organic manure. The equipment that can be selected for organic fertilizer granulation includes rotary drum granulator, flat die pellet mill, organic fertilizer granulator, etc., which is determined according to the raw materials and output.
In the production process of chicken manure organic fertilizer, the control of water is the key factor. Too dry makes it difficult for organic fertilizer to play a role in actual production, prolonging the action time, and too wet is not conducive to the preservation and use. At the same time, the water index and drying degree affect the survival period of bacteria. In the bio organic fertilizer project, the chicken manure organic fertilizer dryer is an indispensable equipment in this important link.
Vegetable greenhouses will inevitably produce waste vegetable leaves. As the vegetable planting area continues to increase, a large number of stumps and leaves are produced. Every year melons, nightshade fruits, leafy vegetables and other vegetables produce nearly tens of thousands of dead branches and rotten leaves. For a long time, some farmers will randomly discard, let them rot or dry and burn the vegetables, which will cause the spread of pests and pathogens in the soil and air, and bring pollution to the environment. Organic fertilizer made from abandoned vegetable leaves in vegetable greenhouses has been vigorously promoted in the planting industry.
The processing technology of the organic fertilizer production line is to use a crusher to crush the collected vegetable leaves, add fermentation bacteria, stack the raw materials at high temperature, and then use a compost turner to turn the stack to make it fully rotted.
The crushed stem and leaves can be piled up and fermented at high temperature, and then they can be turned into organic fertilizer for reuse. Let the waste vegetable leaves turn into treasure, and solve a big problem of vegetable greenhouse planting in time. The fermented waste is made into organic fertilizer by the fertilizer granulator, and finally the vegetable leaf organic fertilizer is returned to the field. A large number of organic matter and nutrients promote the growth of vegetables better.
Relying on the technology of the organic fertilizer production line, the vegetable waste in the greenhouse has found a new way of recycling. The production and treatment technology of waste vegetable organic fertilizer has been put into use in many vegetable bases in China. And the use of processed organic fertilizer, vegetables look good, taste better. The implementation of organic fertilizer production line can reduce the environmental pollution and soil structure damage caused by discarded vegetable leaves, and help to enhance the safety of vegetables. Organic fertilizer equipment manufacturers hope that more vegetable bases will use this technology to realize the harmless use of vegetable leaves. We provide organic fertilizer machine, rotary drum granulator, disc granulator machine, organic fertilizer dryer, crusher and other fertilizer equipment.
A large amount of chemical fertilizer has a great impact on the land. In fact, the efficiency of sheep manure is very high. If it is used as fertilizer after being decomposed and fermented by compost turning machine, it is very good for soil and crops. Let's take a look at the following, fermented sheep manure do fertilizer have what benefits.
Soil itself has a lot of trace elements, but can not be absorbed by plants. However, there are a lot of organic components in sheep manure, which can make the soil more fertile. Moreover, various elements in it can be decomposed and utilized better, so as to improve soil fertility.
Using decomposed and fermented sheep manure as fertilizer can make a large number of beneficial microorganisms in the soil, which can improve the soil. In addition, after these beneficial ingredients die, the soil can become more loose. If there are more beneficial microorganisms, the soil will enter into a good cycle, and all kinds of harmful ingredients will be inhibited. In this way, the amount of pesticide used can also be reduced. At the same time, there are many enzymes in sheep manure, which can make the land more active when used in the soil. Then it is made into granules by NPK fertilizer manufacturing process to prolong fertilizer efficiency and promote plant production.
The results showed that there were more nutrients and more trace elements in sheep manure after fermented with organic fertilizer. At the same time, the fermented sheep dung can absorb heavy metals, which can reduce the pollution of crops and make the roots grow better.
Moreover, fermented sheep manure can improve the stress resistance of crops. There are a lot of ingredients in sheep dung, which are natural antibiotics, so that the resistance of crops is better, and it is not easy to infect diseases. It can also make the crops more drought resistant, waterlogging resistant and more adaptable.
It's safer to use. After the organic fertilizer production line, the sheep dung will not burn roots and seedlings due to secondary fermentation, so it can be used safely. Our NPK fertilizer granulator is suitable for granulation of various fertilizers.
Organic fertilizer manufacturing equipment process organic materials into fertilizer products after a series of treatment. In this organic fertilizer manufacturing process, it is very important to decompose organic materials. Many users don't know how organic materials are decomposed in organic fertilizer production equipment. Here is a brief explanation.
In the process of decomposition of organic materials, organic materials become small molecular humic acid under the decomposition of microorganisms, decompose unusable nutrients into available nitrogen, phosphorus and potassium, and transform macromolecular proteins into small molecular amino acids to realize the degradation of organic materials, which is a process of organic matter transformation.
At the same time, the compost material also gathers a lot of heat to make the temperature of the pile body reach above 60 ℃, and for a period of time, it has a killing effect on pathogenic bacteria and weed seeds, etc., to achieve the process of harmless composting. In the fermentation process of organic fertilizer, the compost turning machine should be used to turn and toss regularly to supply enough air to ensure oxygen consumption fermentation.
The low-temperature aging process of organic fertilizer can enable microorganisms to reproduce gently and continue to decompose organic materials. In addition, in the process of propagation and decomposition of organic materials, it can secrete a large amount of biostimulants to improve the quality and efficiency of organic fertilizer.
However, a large amount of oxygen is required during the active period of microorganisms. The height of trough compost is high, and it is difficult for oxygen to enter. Therefore, external force is required to force aeration into the pile body. Use organic fertilizer turning equipment to process materials, with high ventilation rate and full automatic control. The fermented materials are then processed into organic compound fertilizer using a fertilizer granulator or other granulation equipment.
It is an economic and practical method to produce organic fertilizer from cow manure in cattle farm. The organic fertilizer manufacturing process uses modern composting fermentation technology to harmlessly treat manure waste.
The trough compost turning machine mainly mixes organic wastes such as livestock and poultry manure with fermentation bacteria and auxiliary materials (water content of 50-60%), and uses a forklift into the front end of the fermentation tank (the front end of the original empty tank 1/ 8 or 1/8 of the front end of the pool vacated after the stack is turned over), the fermentation materials are accumulated in the pool to a thickness of 1.5-1.6 meters, and continuous aerobic fermentation is carried out by the forced ventilation of the high-pressure fan and the oxygen provided by the contact between the materials and the air when the stack is turned. The fermented materials are quickly decomposed, sterilized, deodorized, dewatered, and dried, and the fermentation cycle is 7-8 days.
Under the action of the vertical and horizontal traveling mechanism of the compost turning machine, the scraper of the multi-tooth plate structure at an angle of 45 degrees with the bottom of the pool will pick up the fermented materials continuously and gradually and transport them to the highest point along the bottom of the pool. Throw it down, make it pile up again and produce a certain displacement. Turning the pile twice a day will complete the whole pile turning process of continuous aerobic fermentation.
The daily fermented materials (1 / 8 of the daily treatment capacity of the fermentation tank) are transported from the end of the fermentation tank with a forklift truck. The space vacated at the front end of the fermentation tank (1 / 8 of the daily treatment capacity of the fermentation tank) is supplemented with new fermentation materials, thus forming a continuous fermentation process. The materials out of the pool are piled into material piles and stored, and the secondary fermentation (10-15 days) is carried out to further decompose and remove some moisture. The entire production process of organic fertilizer is different from the manufacturing of npk fertilizer.
Compost turner machine, NPK fertilizer manufacturing process, organic fertilizer manufacturing process, crusher, mixer, screening machine are our main products. The chain plate compost turning machine has unique advantages in the production of organic fertilizer. The following is its instructions.
Chain plate compost turning machine is suitable for large-scale fermentation tanks with high and wide tanks, which can save composting workshop area and reduce civil engineering investment. The traditional trough type overturning and throwing machine is generally suitable for the height of 0. 8~1。 5 m fermentation tank, and the machine is suitable for height 1. 5~2。 It can meet the requirements of large-scale and wide tank operation. Compared with small-scale fermentation tank, the area of composting workshop can be reduced by 40 ~ 60%, and the construction cost of fermentation tank can be reduced by at least 1 / 3.
The chain compost turning machine adopts the supporting plate structure of chain drive and rolling support, which has small turning resistance, energy saving and is suitable for deep groove operation. The tipping support plate is equipped with flexible tension and elastic damping system to protect the transmission system and working parts for efficient operation. Through the horizontal and longitudinal shifting mechanism, the overturning parts can be operated in any position in the same fermentation tank, which improves the operation flexibility and reduces the installation capacity and power distribution requirements of the matching motor.
Compost turner machine is equipped with a strong and stable hydraulic lifting system to lift the overturning parts. At the beginning and end of turning, the hydraulic lifting system can be used to realize the lifting and lowering of tipping components easily through remote control or field operation, which is stable, reliable and fast.
The control cabinet is used to control the operation of the whole machine, and the manual control and automatic control are combined. The machine can be remotely controlled to move forward, move horizontally, flip and retreat quickly. Field operators don't have to work at random, they can complete all operations by remote control at one end or far away of fermentation tank, which greatly improves the field environment of organic fertilizer manufacturing process.
Organic fertilizer composting equipment is simple and practical, and the fertilizer produced can be absorbed by crops quickly. In order to make better use of the compost turning machine in the organic fertilizer manufacturing process, it is very important to maintain the fertilizer equipment.
The bearing in organic fertilizer equipment bears all the load of the machine, so good lubrication has a great relationship with the bearing life.
Lubricating oil directly affects the service life and operation rate of organic fertilizer equipment. Therefore, it is required that the lubricating oil injected must be clean and well sealed. The main oil injection place of the machine is the rotating shaft roller bearing, all gear movable bearings and sliding surfaces.
The newly installed wheel tyre is easy to loose, so it should be checked frequently.
Attention should be paid to the normal operation of each part of the compost turning machine.
Pay attention to check the wear degree of the easily worn parts of the turner machine and replace the worn parts at any time.
Dust and other sundries should be removed from the underframe plane of the movable device of the compost turning machine, so as to avoid serious accidents due to the failure of the movable bearing to move on the underframe when the machine encounters materials that cannot be broken.
When the rotating gear of turner machine is running, if there is impact sound, stop the machine immediately for inspection and eliminate it.
In the manufacturing of npk fertilizer and organic fertilizer, it is necessary to make a detailed description and solution to the wear and tear of machine parts and common faults in the instructions. On the other hand, routine maintenance is more important. Compliance routine maintenance can effectively reduce failures and prolong service life.
Agriculture has always been the top priority. Green ecological agriculture is the focus of social promotion. How can this goal be achieved?
The first is to reduce the use of chemical fertilizer, reducing the use of chemical fertilizer can effectively control the situation that the soil continues to be damaged. Then increase the use of organic fertilizer. The organic fertilizer made by compost turning machine is more safe and reliable than the self-made fertilizer. Moreover, organic fertilizer can supplement the soil organic matter, protect the soil from hardening, and when the soil nutrients are more, the quality of the crops planted will naturally improve, thus driving the development of the market.
Organic fertilizer manufacturing equipment has become more and more important for the current situation of agricultural production. Some countries and regions of agricultural production form, is facing a large-scale transformation, the traditional way of farming and fertilization, not in line with the sustainable development of agriculture, the promotion of organic fertilizer is particularly important, better promotion in the implementation of agricultural production, has become a challenge.
Organic fertilizer manufacturing process can quickly and effectively process livestock and poultry manure into organic fertilizer. The processing operation process is simple, the equipment technology is exquisite, the finished product is round and uniform, and the nutrients are balanced. It can meet the various nutrients required for crop growth and effectively relieve the soil. With the problems of agglomeration and nutrient imbalance, organic fertilizer equipment has become the main equipment in agricultural production.
The application of organic fertilizer equipment is becoming more and more popular. It is not only agricultural production machinery, but also a promoter of green ecological agriculture. As a manufacturer of organic fertilizer and NPK fertilizer manufacturing process, we hope that more agricultural producers can understand and understand, so that everyone can use high-quality organic fertilizer.
The processing method of bio organic fertilizer is more complex than that of general compound fertilizer. The manufacturing of NPK fertilizer is mainly the mixing granulation of different fertilizers. The production of bio organic fertilizer involves composting and fermentation of feces.
The main technological process is to mix chicken manure with straw or peat, pile up about 1 meter high, compost at high temperature, periodically turn and ventilate fermentation, and use it as product after fermentation. The advantages of this mode are: the organic fertilizer manufacturing process is simple, less investment, low cost.
The main problem is that：
1. The accumulation time of products is too long, which is greatly affected by various external conditions, so the quality of products is difficult to guarantee.
2. The degree of continuous factory production is not high and the production cycle is long.
3. The product has low nutrient content and high moisture content, which can not meet the requirements of commercialization.
The main process is to mix chicken manure with sawdust and other auxiliary materials, and then connect to the biological bacteria agent. At the same time, the tower body is automatically ventilated, and the biological growth is used to accelerate the fermentation and deodorization of chicken manure. After a fermentation cycle, the product comes out of the tower body It's basically a product. This model has the advantages of small footprint, low energy consumption, low pollution and high degree of factoryization.
But its current problems are:
1. Relying only on the biological heat generated by fermentation to remove moisture, the moisture content of the product cannot meet the requirements of commercialization.
2. The current process flow is not running smoothly, resulting in a large increase in labor costs, and the output fails to meet the design requirements.
3. The corrosion problem of equipment is serious, which restricts its further development.
This organic fertilizer manufacturing process is to mix chicken manure, grass charcoal, and sawdust into a cement tank, and use a compost turning machine to process the fermented material to fully ferment the material. After the fermentation is completed, the compost is crushed, sieved and packaged into products. The advantages of this model are: the production process is simple and convenient, the investment is small, and the production cost is low. It is very suitable for the bio-organic fertilizer manufacturing process, the decomposed organic fertilizer is further processed with NPK fertilizer granulator. And trough fermentation is widely used in industrial production and processing.
The manufacturing of NPK fertilizer is mainly the mixing of different chemical fertilizer raw materials, and the most important step in the process of producing organic fertilizer from livestock manure is composting and fermentation. Nowadays, with the development of Industrial Science and technology, fertilizer plants often choose compost turner to replace labor.
The organic fertilizer production line adopts compost turner equipment, which has larger production capacity, lower production cost and guaranteed fertilizer quality. So how do these turner machines carry out composting and fermentation?
Corn flour can be added into the fermentation products to increase sugar content for the fermentation of bacteria, so that the multi-dimensional complex enzyme bacteria quickly take the advantage. The stirred ingredients are piled into long piles with a width of 1.5m-2m and a bottom of 0.8m-1m, covered with sacks for aerobic fermentation. Then feed the mixed material into the mixer for mixing. The mixing must be even and thorough, and there is no dead block left. Then add the corn flour war fungus. As usual, 45% dew is required for fermentation, that is, the feet are pinched into a ball, and there is water between the fingers, but there is no dripping water. It can be collected as soon as you let go. The windrow turner machine regularly stirs the fermented product. This fermentation method is more suitable for individuals or small businesses. In the processing of organic fertilizer, the trough compost turning machine is more widely used.
In terms of the fermentation process, the temperature on the first day of composting can reach 60 degrees Celsius to 80 degrees Celsius, which can kill E. coli, insect eggs and other pests; the second day eliminates the smell of chicken manure; the third day compost becomes loose, dry and less Modest red mycelium; on the fourth day, a kind of koji fragrance is recovered; on the fifth day, the bacterial fertilizer will be fermented and mature, and the bag can be unpacked and shipped out of the factory after a little reduction and drying. It is heated in one day, odorless in two days, loose in three days, fragrant in four days, and fertilizer in five days. The organic matter content of the green ecological organic fertilizer is above 45%, which is a kind of organic fertilizer with comprehensive nutrients.
Organic fertilizer equipment factory focuses on the production of fertilizer machines, suitable for manufacturing of NPK fertilizer and organic fertilizer production and processing. For different types of organic fertilizer, many people are not clear, here help you to analyze the characteristics of organic fertilizer and organic fertilizer use notes.
Livestock manure should be applied after fermentation and decomposition by compost turning machine, and should be selectively applied according to soil conditions. The treatment method is relatively simple. It is only used after being decomposed. There is no deep processing of NPK fertilizer granulator and a series of fertilizer equipment, so the fertilizer efficiency is limited.
To be decomposed, the manure contains cellulose and lignin which are difficult to decompose, and the carbon and nitrogen are relatively large, while most of the nitrogen is in organic state. If the manure is not decomposed, it will compete with crops for fertilizer due to the absorption of soil nutrients and water by microorganisms during decomposition.
Use after decomposing. Direct application of cake fertilizer should be fully crushed and then applied in a furrow, and slightly away from the root system to avoid heat burn during fermentation.
Pay attention to the characteristics of green manure varieties, sowing time, and pressing period. Another point is that green manure needs to be fertilized properly to achieve the effect of small fertilizer and large fertilizer.
It is not allowed to use inferior organic fertilizers that use municipal waste and sludge as raw materials, or heavy metals that exceed the standard, and that have not been treated with high temperature or harmlessness. Commercial organic fertilizer is a high-quality fertilizer product that is fermented with poultry manure and crop straw as the main raw materials and processed by the organic fertilizer manufacturing process.
When applying organic fertilizers, pay attention to the use of inorganic fertilizers, biological bacterial fertilizers, etc. to meet the nutritional needs of crops. In severe soil problems and critical crop growth periods, biostimulants (root application type) can be used in conjunction to strengthen the root system and improve the soil structure to enhance crop nutrition.
Pig farms are large in scale and produce more pig manure every day. The handling of pig manure is also a headache. The odor of pig manure pollutes the air, and the breeding of mosquitoes and flies causes problems to the environment, humans and animals. Through aerobic fermentation, the organic fertilizer production line can solve this problem by turning pig manure into organic fertilizer. The fermentation compost turning machine is the core equipment of aerobic fermentation. So what is the fermentation process of pig manure?
Pig manure, auxiliary materials (rice bran, broken straw, mushroom residue, etc.) and fermentation agent were mixed in a certain proportion. This step can adjust C / N ratio (C / N is about 25%) and water content (water content is 50% - 60%).
Put the mixed raw materials into the fermentation tank. In the process of fermentation, it is necessary to regularly turn over the raw materials through the pig manure fermentation organic manure tipper. The oxygen content of the materials can be increased through the compost turner, so as to speed up the fermentation process.
Fermentation compost turning machine can achieve the following effects:
1. Through the organic fertilizer turning machine, the air permeability of the material can be improved and the oxygen content of the material can be increased.
2. The compost turning machine is equipped with turning and throwing teeth, which can further crush the material during the turning and throwing process.
3. Each time the pig manure is thrown, the material can be moved back 4-5 meters, and new material can be put into the empty space to make the fermentation continue.
The entire fermentation process takes 8-15 days, and the temperature of the fully fermented and decomposed materials begins to drop to room temperature without any peculiar smell. It has a dark brown appearance and can be safely applied to farmland. We provide a complete set of organic fertilizer equipment, NPK fertilizer manufacturing process, fertilizer production machinery. The organic fertilizer granulator can further process the decomposed compost.
The organic fertilizer manufacturing process is specialized in the treatment of livestock and poultry manure. It is used to make it into organic fertilizer, and then it is used to protect the soil, so that the soil is more and more fertile. When people know that organic fertilizer can protect the soil that feeds us, organic fertilizer equipment is destined to be an extraordinary road in the future.
Both China and other countries in the world are emphasizing sustainable development and green development, because resources and environment are very important to our human survival, and organic fertilizer manufacturing process and equipment not only achieve sustainable development, but also achieve the purpose of treating livestock manure and protecting the environment.
The organic fertilizer equipment has a great promotion effect on agriculture, which shows that the manufacturing process of organic fertilizer is of great significance. With the rapid development of science and technology, with the rapid progress of socialization, people have higher and higher requirements for material quality. In the future, people will have more and more requirements for organic products, and green products will occupy the whole market. Therefore, organic fertilizer equipment is a promising industry in the future.
We will introduce the specific production steps of organic fertilizer manufacturing process.
Organic fertilizer granulator is used to granulate various organic substances after fermentation, breaking through the conventional granulation process of organic matter. Before granulation, the raw materials need not be dried and crushed, and the ball particles can be processed directly by direct ingredients, which can save a lot of energy.
Traditional fertilization methods such as manure and waste will not only harm the environment, but also the effect of raw materials can not be fully exerted. The organic fertilizer after compost turning machine treatment can remove harmful substances and ensure the safety. More and more organic fertilizers, compound fertilizers, microbial fertilizers and chemical fertilizers are used. Nowadays, organic fertilizers have also let more people know that they are beneficial to the soil, and organic fertilizers have gradually been recognized by more people.
Now more and more investors have entered the organic fertilizer industry, but many users only have a simple understanding of the organic fertilizer industry and have no actual production. Therefore, there are still many problems in the process of investment.
So how much is the full set of organic fertilizer equipment? How to determine it? In fact, customers will find a lot of opinions about how much, because each customer's situation is different, and there is no standard conclusion. For example, the annual output and production process of customer A and customer B are basically the same, but the raw material of customer A is dry chicken manure, and the raw material of customer B is wet chicken manure, then customer B must purchase a solid-liquid separator, and customer A does not. Then the price difference comes out. Therefore, the input of the organic fertilizer manufacturing process should be determined according to the actual situation.
A complete organic fertilizer manufacturing process includes machines: compost windrow turning machine, crusher, fertilizer granulator, dryer, screening machine, automatic packaging machine, which are usually necessary for a complete organic fertilizer production line. In fact, there are different types and specifications of these equipment, such as fertilizer granulator, disc granulator, flat die pellet mill, rotary drum granulator and new organic fertilizer granulator, and so are other fertilizer equipment. Of course, different specifications of machines, the price is different, so everything depends on the actual production needs of customers.
In summary, the annual output of 2000 tons to 10000 tons of organic fertilizer complete set of equipment how much? Specific still depends on the organic fertilizer manufacturing process. No matter it is npk fertilizer manufacturing process, or livestock manure production of organic fertilizer project, welcome online consultation, can also come to the factory test machine at any time, we welcome your arrival at any time.
Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. is a modern high-tech comprehensive manufacturing enterprise established in 2001 in China.
Our main products are compound and bio-organic ferti...
