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Organic fertilizer production equipment for organic waste recycling to make fertilizer. We can design the fertilizer production line according to your site.
Source: https://www.fertilizergranulator.com/
We can make organic fertilizer from the waste after daily use, so what are the simple ways to make organic fertilizer? Next, Zhengzhou Tianci fertilizer factory will introduce several common organic fertilizer fermentation methods. These fermentation methods are simple and do not require professional compost turning machine.
Oil cake fertilizer
Peanut, rapeseed, soybean, sesame and so on will produce a lot of residues after pressing oil. After fermentation, these residues can be made into good organic fertilizer, rich in nitrogen, phosphorus, potassium and other elements, with long-term and more comprehensive fertilizer effect.
Production method:
1. Crumble the pancakes, put them into an empty container bottle, then add some water, seal them and ferment. When the water inside becomes thick, it turns out that the fermentation is almost complete.
2. The fermented cake fertilizer should be diluted by more than 10 times of water before being used to water the flowers, instead of directly watering the flowers, so as to avoid too thick fertilizer burning the roots; it can be used once or twice a month.
Rice water
Some people complain that rice water is too stinky when fermenting rice water. This is mainly because rice rice water has a strong fermentation odor in high temperature environments, so it is better to choose a low temperature in winter to ferment.
Production Method:
1. Collect some of the water left over from washing the rice, preferably the first pass, especially the kind of rice that is shelled with a machine. The organic matter in it will be more and the fertilizer effect of watering flowers will be better.
2. Also find an empty bottle, and pour the rice washing water into the empty bottle. In order to reduce the odor, you can add some orange peel or orange peel, put more properly, and the deodorization effect will be better. In case of gas expansion, loosen the bottle cap to deflate to avoid expansion and burst.
Pericarp
Some fruits, such as Hami melon, orange, orange, grapefruit, dragon fruit, etc., will leave some peel after eating the pulp of these fruits, and these peel is garbage. If we deal with it, we can make it a good fertilizer.
Production method:
1. First, collect some fruit skins. In order to speed up the fermentation, first cut the fruit skins into small pieces with a knife. The smaller the skins, the faster the fermentation. After cutting, find some useless empty bottles, put the peel into the bottle, then add half of the water into the bottle, and tighten the cap to seal.
2. Put the packed peel bottle in a place with ventilation and light for fermentation. The temperature is low in winter, and the fermentation time will be longer. But it doesn't matter. After 3-4 months of fermentation, it will be ready for fermentation when fertilizer is needed in spring.
Other types of organic fertilizer can also be fermented when the weather is cold. It can be composted with water or retting with mixed soil. The amount of self-made organic fertilizer is relatively small. If a large amount of organic fertilizer is needed, it is recommended to purchase a set of organic fertilizer production equipment.
Organic fertilizer production process projects are suitable for China and international market, and fertilizer equipment is suitable for large, medium and small enterprises in various countries. China Tianci Fertilizer Machine Manufacturers provides professional organic fertilizer production equipment, providing equipment price quotes and detailed parameters. The organic fertilizer production process project we designed has the following advantages:
First, the construction period is short.
Second, the return is relatively high.
Third, the risk is small. Usually, the cost can be recovered in one year and high profits can be generated.
As professional fertilizer machine manufacturers, our equipment experts always take the interests of customers as our best interests, the needs of customers as our greatest needs, and always take customers as the prevailing criteria to seek benefits for customers and save investment. Every NPK fertilizer production line and organic fertilizer production process plan tries to meet customers'greatest needs according to their existing conditions.
Organic fertilizer equipment experts believe that the formulation of organic fertilizer manufacturing process should follow the following principles: resource characteristics, soil conditions, local main species, plant structure, site conditions, etc.
The best way to build a bio-organic fertilizer plant is to take into account the local resources, market capacity and coverage radius. The annual output of the plant is generally 4-300,000 tons. Small-scale new plants with an annual output of 1-4 million tons are suitable, medium-sized plants have an annual output of 50,000-80,000 tons, and large-scale plants have an annual output of 9-15 thousand tons.
Wide applicability of raw materials: It is suitable for direct granulation of crude fiber organic waste with about 30% water content such as livestock manure, sugar mill sludge, municipal sludge, paper sludge, distiller's grains, straw, and grass charcoal after fermentation. The organic fertilizer granulator can produce pure organic fertilizer, organic inorganic fertilizer and biological organic fertilizer of spherical particles.
The pelletizing rate and the survival rate of biological bacteria are high: organic fertilizer granulator can make the pelletizing rate reach 90-95%, and the new drying technology of low temperature and large air volume can make the survival rate of microbial bacteria reach more than 90%.
The organic fertilizer production line is short and the operation cost is low. The organic raw materials used in this process need not be pre-treated such as drying and crushing
Biogas is a kind of clean energy produced by fecal fermentation. It can be used to replace coal and other fuels for cooking or power generation. After biogas is produced by manure, biogas residue is left. Manure can be fermented to produce organic fertilizer, and biogas residue is also quite convenient to produce organic fertilizer. Here I'll show you how to make organic fertilizer from biogas residue.
Biogas residue is a solid substance left behind after anaerobic fermentation of livestock and poultry feces. Due to long-term immersion in biogas digester, the moisture content of biogas residue will be very high. The dry biogas residue separated by solid-liquid separator for making organic fertilizer contains rich organic matter, humic acid, amino acid, nitrogen, phosphorus, potassium and trace elements. The organic matter calculated by dry matter is generally more than 95%, and other components are different according to different fermentation materials.
Biogas residue is mainly used for making organic fertilizer, as the base fertilizer and Topdressing of crops. Through the application of organic fertilizer, not only the purpose of chemical fertilizer reduction, but also the improvement of the soil. Biogas residue can also be used to prepare nutritious soil for flowers, seedlings, traditional Chinese medicine and vegetable seedlings.
When producing organic fertilizer from biogas residue, the production equipment required from beginning to end include solid-liquid separator, drum dryer, compost turner machine, belt conveyor, mixer, organic fertilizer granulator, automatic packaging machine, biogas slurry pump, liquid Fertilizer reserve pool, laboratory equipment and related auxiliary facilities.
The process of producing organic fertilizer by biogas residue fermentation is relatively simple. For ordinary organic fertilizer, as long as the biogas residue separated from solid and liquid is fermented, crushed and sieved, it can be bagged. If biogas manure is produced, microbial strains need to be added to increase the effectiveness of the fertilizer. If the produced organic fertilizer products are granules, more equipment and more processes are required. These processes are similar to the NPK fertilizer production line, and they require raw material ingredients, mixing, and granulation. Of course, the fertilizer produced after further processing is very smooth in the market.
The initial fermentation of organic fertilizer is natural compost fermentation, which is simple in operation and low in cost. However, the fermentation speed is slow, the fertilizer efficiency is poor (can not be released completely), and the maturity is not complete. After fertilization, it is easy to have secondary fermentation, burn roots and seedlings, causing unnecessary economic losses. Gradually this kind of natural compost is abandoned by people. More and more fertilizer factories add fermentation agents into the compost. Through the modern organic fertilizer production equipment such as the turner, the fermentation materials are cut, the fertilizer maturity is improved. The fertilizer efficiency is released, and there is no secondary fermentation, to avoid burning roots and seedlings, and the pests and diseases are reduced.
At present, the better method of organic fertilizer maturation is high temperature composting. The following organic fertilizer equipment manufacturers will introduce the method of high temperature composting:
Material ratio. 5 tons of fresh feces (preferably fresh feces, the fermentation effect of fresh feces is better than that of old feces). Add a proper amount of organic fertilizer fermentation agent. The fermentation agent should be mixed with crop straw in the proportion of 1:5, and then evenly spread into the manure pile, and mix evenly.
Water regulation. The water content of fermentation materials should be controlled at 50-60%. The simple judgment method is as follows: grasp the mixed fermentation materials tightly, see the watermark but do not drop water at the finger joint, and release it to the ground to disperse it. In summer, there is a little more water to prevent nitrogen from ashing. Winter should be less, so as to avoid slow heating due to poor ventilation.
Material stacking. It can't be too small or too short when making the compost. Too small will affect the fermentation. The height and width of the compost are 1.5-2 meters respectively, and the length is unlimited. The top of the pile shall be perforated with a wooden rod to ventilate, and it shall be deep to the bottom of the pile. In trough fermentation, put the raw materials into the fermentation trough.
Starting temperature. The start-up temperature should be above 15℃ (when possible, start the fermentation indoors or in a greenhouse).
Turn over the compost for ventilation. Pay attention to proper oxygen supply and turning over during fermentation. When the temperature rises to 60-70℃ or above, the compost turning machine shall be used to stir the compost, which generally needs to be turned over 2-3 times. The stacking temperature shall be kept between 60-80℃ and shall not exceed 80℃, so as to prevent high temperature from killing beneficial bacteria in manure. Severe piles or burnt piles can occur when it is severe.
Fermentation complete. Generally, the material is dark brown, the temperature begins to fall to normal temperature, and the fermentation is completed when the manure is odorless and tasteless. Composts that are properly cooked are preferably pelletize. We provide different types of granulation machine, disc granulator machine, rotary drum granulator, new type organic fertilizer granulator, etc.
Manure compost fermented as organic fertilizer, whether it is chicken manure, pig manure or cow manure, it must be completely rotted and harmless before use. Compost turning machine is an organic fertilizer production equipment that makes materials ferment and rot! Not only pollute the environment, but also give full play to fertility! The manure turning machine realizes the combination of planting and breeding, which can not only reasonably solve environmental problems, but also become the future development direction of the livestock manure and organic fertilizer industry!
It is an ideal equipment for using modern technology to transform agricultural waste, animal manure and organic domestic waste into high-quality bio organic fertilizer. The product is applicable to the mode of industrial production of bio organic fertilizer. The mechanical equipment has obvious advantages of less investment, low energy consumption, fast fertilizer production and large output. This equipment will turn the livestock manure which is perplexing the breeding enterprises into a treasure, which plays a huge role in reducing the agricultural environmental pollution and resource reuse, and at the same time, it also adds additional income to the breeding enterprises, which can be said to be more than one stroke.
The compost turner adopts tank fermentation, and the materials need to be put into the fermentation tank. The materials are stirred and broken regularly by the compost dumper, and the organic matters are decomposed under the aerobic condition. The manure composting and throwing machine has the function of crushing, which greatly saves time and labor, improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost.
Through the principle of oxygen consumption and fermentation, the tilter can make bio organic fertilizer with green environmental protection and improved soil quality.
Effectively mix livestock manure, sludge, microbial agent and straw powder to create a better aerobic environment for material fermentation.
After a certain period of fermentation, fecal compost can reach the harmless standard and can be used in agricultural planting. The fermented compost is further made into organic fertilizer products by disc granulator machine, which can be sold in the market.
The traditional treatment method is incineration or landfill, which not only occupies the land, but also produces a lot of dust, carbon dioxide, sulfur dioxide and other pollutants. We use organic fertilizer production equipment to reprocess drug residues into fertilizer for farmland, and the residue is processed into bio-organic fertilizer, which becomes a valuable commodity. Bio-organic fertilizer can not only effectively improve soil, improve the quality, yield, safety and effectiveness of medicinal materials, but also greatly reduce the cost of drug use.
Organic fertilizer production equipment not only realizes the recycling of waste residue resources and promotes safe and efficient drug production, but also has significant economic, social and environmental benefits.
The main bio-organic fertilizer production equipment needed for processing residue is: crusher, organic fertilizer granulator, rotary drum dryer, drum screening machine, packing machine, etc. According to the different fermentation materials, other pelletizing equipment can also be selected, such as disc granulator machine, flat die pellet mill, rotary drum granulator.
Organic fertilizer production project, using traditional Chinese medicine residue as raw material, mixing the latest fertilizer production technology with cow manure and straw, adding fast fermentation bacteria to ferment, is processed into bio-organic fertilizer to reduce waste of resources and environmental damage. It can not only solve the problem of waste liquid treatment in the preparation room, greatly reduce the cost of waste treatment, but also realize the win-win situation of environmental protection and economic development.
At present, the application of bio-organic fertilizer can not only promote the growth and development of fruit trees, but also improve the yield and quality of fruit products. More importantly, the beneficial bacteria provided by bio-organic fertilizer can effectively improve the rhizosphere soil environment of fruit trees, promote the absorption of mineral elements by roots, and play a key role in the health and sustainable production of fruit trees. The key role of bio-organic fertilizer, therefore, the prospect of bio-organic fertilizer production is also very broad, worthy of promotion.
Cattle are livestock with a variety of economic values. With the development of animal husbandry, the number of cattle is increasing. Because cattle have a large amount of food, more feces and urine are discharged every day than other livestock and poultry, and more nutrients are accordingly discharged. Therefore, cow feces and urine are also an important source of fertilizer in agricultural production. In terms of composition, cow dung is mainly composed of cellulose, hemicellulose, protein and its decomposition products and various inorganic salts, with moderate nutrient content. The cow dung organic fertilizer production equipment can recycle waste and improve the environment.
Cow dung organic fertilizer manufacturing equipment has completed all the work from raw material fermentation to granular production. The raw materials are stacked in fermentation tank and then added with fermentation bacteria. The turning operation is carried out regularly with a turning machine. When the raw material is ripe, it is crushed by an organic fertilizer crusher and sent to a mixer for mixing. Next, other auxiliary materials and water are added to the organic materials. They are stirred together in the mixer, and the auxiliary materials are added as appropriate to meet the requirements of the organic fertilizer indicators. The new type organic fertilizer granulator has good granulating effect, which reduces the production cost. The high yield of granulated products and uniform granules make the final return of organic fertilizer production line less.
Organic fertilizer particles are dried by hot air in the dryer, and the moisture content of the particles is greatly reduced. Then the particles are cooled by air cooling in the cooler, and the condensed water is directly pumped away by the huge air volume of the exhaust fan. Particles enter the drum screener machine for next screening. Finally, the product is made into organic fertilizer for different crops, such as flower fertilizer, crop fertilizer and so on.
The development of complete equipment of organic fertilizer production equipment has made cow manure waste into treasure, improved the environment, reduced pests and diseases, and played an immeasurable role in breeding and planting. We supply organic fertilizer production equipment and NPK fertilizer production line for agriculture fertilizer processing.
A set of fertilizer automatic batching equipment is composed of several automatic batching bins and automatic batching machines, which can accurately batching in the production of organic-inorganic compound fertilizer and mixed fertilizer, so as to control the proportion of various nutrients and ensure the quality of products. The automation of batching and weighing system reduces the labor intensity of workers and improves the accuracy of batching. It is an indispensable equipment in the NPK fertilizer production line and organic fertilizer manufacturing process.
Automatic batching system is an automatic equipment used for quantitative distribution of raw materials for a variety of materials (such as fertilizers). It is mainly used in the fertilizer industry to replace manual bench scales or volumetric measurement. This machine has the characteristics of high measurement accuracy, high distribution efficiency, high degree of automation, etc. It is one of the main parts in the complete batching equipment of the automatic batching machine.
The fertilizer automatic proportioning device can complete the automatic proportioning according to user needs, and is suitable for various dry powders and granular materials with low viscosity. The decomposed compost processed by the compost turning machine can also be used as a raw material. The automatic batching system adopts microcomputer control, electronic monitoring, digital prompt, wired remote control operation, and has the characteristics of accurate weighing, high batching precision, fast speed, good control function and convenient operation.
The growth of crops needs a variety of nutrients, for example, nitrogen, phosphorus and potassium are the basic elements which need a large amount. When using the electronic batching machine for batching, it is necessary to set a silo for each raw material containing these elements. The raw materials used in the production of organic-inorganic compound fertilizer are all powdery. After the raw materials of these different components are configured according to the set proportion, they are made into compound fertilizer particles by the disc granulator machine. In the production of mixed fertilizer, granular raw materials can be placed in the batching system.
The automatic batching system is used in all kinds of organic compound fertilizer production lines, which can effectively guarantee the batching accuracy and improve the productivity. The mechanism is simple, reliable and easy to operate and maintain. Because the measurement is accurate, it can effectively guarantee the quality of organic fertilizer and compound fertilizer. Electronic batching machine is a new type of batching machine, especially suitable for compound fertilizer and compound fertilizer manufacturing plant.
Large-scale soy products factories use okara resources to vigorously build biogas and feed, but still have a large amount of okara waste discarded. The effective nutrients of okara are lost for no reason, the utilization rate is low, and secondary pollution is formed. The use of bean dregs to prepare organic fertilizers, on the basis of prolonging the utilization chain of resources, makes it profitable.
The traditional cultivation fertilizer is mainly composed of fertilizer, chicken and duck manure. With the rapid increase of demand for organic fertilizer in the market, the resources such as fertilizer are increasingly tense, and the cultivation cost is rising rapidly. Because the growth rate of resources is far lower than the growth rate of fertilizer and fertilizer needed for cultivation, the price of organic fertilizer rises in a straight line, which leads to a sharp decline in cultivation efficiency, and the smooth development of melon and fruit production is restricted due to the shortage of raw materials. Organic fertilizer is an important resource for agricultural production. Investment in organic fertilizer production equipment is the choice of many farms and industries.
Okara waste can't be used as fertilizer directly and need to be processed later. Because fresh soybean dregs will not only burn the roots of plants, but also attract a large number of flies and mosquitoes, which is not conducive to plant growth. Soybean dregs can be used as fertilizer only after they are fermented and dried. If you want to ferment quickly, you can add some bacteria in physics.
Okara's nutrient content and organic content are high, but the material is finely crushed. Composting alone has serious problems of poor ventilation in the matrix, long germination time, and high bacterial pollution rate. It indicates that the utilization of soybean dregs cannot be fermented with a single raw material, and it needs to be combined with a corresponding proportion of straw and manure to be used as an organic fertilizer. In the production of organic fertilizers, the nutritional components of the final fertilizer products are mainly formulated according to different fruits, especially growth needs.
In the production process of organic fertilizers, nutrients with different ratios can be added to them through an organic fertilizer granulator to make granular fertilizers. Of course, according to the different fermentation raw materials and different products, choose different granulators, such as flat die pellet mill, disc granulator machine, rotary drum granulator, etc.
The main components of filter mud and bagasse in sugar factory are broken fiber, fatty matter, protein, mineral and a small amount of sugar, and they contain nitrogen, phosphorus, potassium and other nutrients that can be absorbed by crops. By fermenting these wastes, the organic matter in the filter mud can be further recombined and humified, and then processed into granular products by the organic fertilizer granulator, which can become a new type of bio fertilizer with high efficiency, safety and quality, and realize the secondary utilization of organic wastes.
Sugar slag material ratio: 2 parts of filter mud, 1 part of bagasse and 1 part of ash.
1. Dilute the strains, mix 1kg of organic fertilizer inoculum with 10kg of corn flour, and mix it evenly into 5 tons of raw materials.
2. Upset. During the fermentation process, the materials will gradually heat up, and if oxygen is needed, the compost turning machine will be used to process the materials. When the temperature of the compost reaches 50 degrees, turn over the pile in time. When the temperature reaches about 70 ℃, it will fall over twice a day. The entire fermentation cycle is 7-15 days.
3. When the temperature is below 10 ℃, cover the pile with a curtain, straw and other air-permeable insulation; if the pile is covered with plastic film, the film must be removed when the temperature of the compost rises to 40 degrees.
4. After mixing the wet filter mud, the total water content is 40-60%. If the water content is too high, the fermentation time will be extended; if the water content is too low, the fermentation will be incomplete.
The compost after fermentation of sugar residue conforms to the standard of organic fertilizer, which can effectively kill the pathogenic bacteria contained in the filter mud, degrade toxic and harmful substances, improve the conversion rate of biological enzyme in the filter mud, and decompose the nutrients that are difficult to be absorbed by crops. However, if we want to increase crop yield and help crop growth, we need to supplement other nutrients. The compost is mixed with NPK fertilizer (such as urea, superphosphate, potassium fulvic acid, etc.) and other nutrients, and then it is made into a new type of organic compound fertilizer by disc granulator machine, which greatly improves the fertilizer efficiency.
Recently, many customers do not know how to choose when ordering a complete set of fertilizer production plant in order to achieve the best output of the production line. The fertilizer machine manufacturers reminds you that there are several key points to pay attention to when purchasing complete fertilizer equipment: Determine the production capacity of the equipment: for example, how many tons per year the NPK fertilizer production line can produce, or how many tons per hour, and then determine the price through specifications.
Our complete set of fertilizer manufacturing equipment models are divided into: annual output of 10,000 tons, 20,000 tons, 30,000 tons, 50,000 tons and many other models. Fertilizer manufacturing process plant has many advantages in treating raw materials. Here Tianci fertilizer machine manufacturer outlines three reasons for purchasing fertilizer equipment.
1. Organic fertilizer production equipment are widely used and have high conversion efficiency for users. The benefits of fertilizer equipment are mainly embodied in the following aspects: suitable for farms, pharmaceutical factories, rural sludge and various organic fertilizer factories.
The structure of fertilizer production line is compact. The application of harmless live bacteria preparation in the treatment of livestock and poultry manure has advanced fertilizer production technology. Bio-fermentation is carried out under the action of many beneficial microorganisms. After fully decomposing the organic matter and releasing nutrients, the bio-heat and high temperature fermentation process can kill pathogens and insect eggs, remove poisons and odors, purify the environment, achieve harmlessness, resource utilization and industrialization, low energy consumption and stable product quality.
The energy consumption of fertilizer manufacturing process plant is low. Organic fertilizer granulator equipment covers a small area. Fertilizer production has zero pollution, good aeration during fermentation, deodorization only takes 1-2 days. Using the unique biochemical process, nearly 50 kinds of beneficial bacteria and amino acids and vitamins which can promote the production of plants can be cultivated. Through the unique activation system, the biological system can reproduce and decompose in the soil from time to time, release a large number of nutrients for plant absorption, and improve the structure of soil aggregates and soil fertility. As a result, the balance between quick-acting and long-acting is achieved.
Fertilizer machine is valuable. After we buy organic fertilizer equipment, we should also pay attention to maintenance in daily use. Rust is a problem often encountered by the organic fertilizer production equipment, especially in rainy days. Although the machine is not exposed to rain, it will still find rust when it is used later. What should be done in this case? Let's explain how to prevent the fertilizer facilities from rusting in rainy days.
There is more rain in autumn. In rainy season, people will store the organic fertilizer equipment in the designated place as usual, but when it is reused after rainy day, it will be found that the organic fertilizer equipment is rusty, some mechanical parts are aging, and some parts are wet. Therefore, in view of these problems, how to keep the organic fertilizer plant in rainy days is very important.
Rust proof iron work. At present, the use of organic fertilizer production facilities and most of the accessories are made of iron. They are not well preserved, easy to rust and shorten the service life. The machine should be painted with antirust paint and stored in a ventilated and dry place.
Anti aging of rubber parts. When the rubber parts of the organic fertilizer production equipment are damped or stained with oil, they are easy to age and crack, thus shortening their service life.
Protect the motor from moisture. The motor of the organic fertilizer granulator is not used for a long time, and it should be placed in a ventilated, dry and clean warehouse. If the motor is placed in the fertilizer wetland or the place easy to be wet by rain, the motor will be damped and the insulation performance will be reduced, which has caused short circuit, electric leakage, ironing and even burning coil.
The above is a simple way to prevent the equipment from rusting. As for NPK fertilizer production line and other heavy machinery, we should pay more attention to the maintenance and do a good job in the daily maintenance of the equipment, which is conducive to prolonging the service life of the fertilizer equipment and reducing the number of failures of the organic fertilizer equipment in use.
There are many reasons that affect the change of soil organic matter content. Organic fertilizer equipment manufacturers think that it mainly includes the quantity and structure of fertilizer input, planting mode, soil type, agricultural product market and agricultural technology.
1.The fertilization structure is unreasonable. The main reason for the low soil organic matter is that a large amount of fertilizer and organic fertilizer are not enough. The application of organic fertilizer is more labor-consuming, and the whole process requires the material to be mixed by the compost turning machine for composting. The fertilizer production line processes compost, and the price of organic fertilizer is higher, while the fertilizer is cheap and favored, and the organic fertilizer is ignored. The main reasons for the change of orchard soil quality are insufficient input of organic nutrients, excessive application of nitrogen and phosphorus, relatively insufficient input of potassium, excessive and frequent use of copper containing fungicides. The use of this kind of chemical fertilizer year after year increased the total nitrogen of orchard soil, but decreased the C / N ratio, resulting in soil hardening, acid-base imbalance and fertility decline. With the increase of planting years, the soil properties of orchard degenerated obviously.
What is the difference between cassava residue fermented organic fertilizer and non fermented organic fertilizer? There are many disadvantages in the traditional cassava residue fermentation: not only the fermentation time is long, the labor intensity of the fermentation process is large, it takes a lot of energy to stir a ton of cassava residue and other mixtures, but also the nutrition of the cassava residue treated by this method can not be completely released and improved. So what are the advantages of using organic fertilizer production equipment to process cassava residue?
Mix the starter with corn flour (wheat flour, dry potato flour, cassava flour and sorghum flour, as much as possible), stir evenly, add a large amount of cassava residue, and a small amount of brown sugar. The water content shall be controlled within 60% (the standard for the water content of roughage starter is: grasp a handful of feed by hand, and hold it gently, a small amount of water will drip out, or there will be water between fingers. The raw materials are piled up for fermentation, and then the raw materials are put into the fermentation tank for fermentation, and a layer of textile bag is added on the top to protect the plastic film. Generally, it needs to be fermented for 10-15 days, with sweet wine and mellow aroma, which can be used to feed pigs.
In the fermentation process, the use of compost turning machine to deal with the barber ferment, the efficiency of mechanized tossing is more than three times that of traditional fermentation and cooking. High temperature compost can rapidly degrade its crude fiber, improve nutrition and digestibility, greatly improve the use of cassava residue in feeding, and reduce feed cost to the maximum extent.
Feed pigs with 30% fermented cassava residue and 70% mixed feed. Without mixing materials, corn flour, wheat bran, peanut bran or soybean meal, bone meal, trace elements and other raw materials are used to prepare the mixed feed. When preparing, it should be noted that energy feed accounts for 70% and protein feed accounts for 30%, and it can be fed as a mixed feed. Because the mixture is dry, and the fermented cassava residue is a wet material with a moisture content of about 70%, when preparing the mixture with the cassava residue fermentation material, a 30% ratio of cassava residue is recommended for practical use. The weight, that is, the total weight of the formulated feed is 50 kg, which is the weight of the dry feed. Fermented cassava dregs account for 30% of the total, and the actual amount formulated into the feed is 30 kg.
Since its establishment for many years, Tianci fertilizer machine enterprise has focused on NPK fertilizer production line, crusher, screening machine, dryer, organic fertilizer granulator, packaging machine, fertilizer equipment, etc. we always put the interests of customers first, and insist on transferring good compost fermentation equipment to more farmers.
The production of any qualified and high quality organic fertilizer must go through composting and fermentation process. Fermentation composting is a process in which organic matter is continuously degraded and stabilized through the action of microorganisms under certain conditions, and a product suitable for land use is produced.
After the high temperature stage of composting process, the amount of antagonistic bacteria can reach a high level; the organic matter in the composting process is not easy to decompose, stable and easily absorbed by crops under the action of microorganisms; at the same time, under the high temperature condition, the toxicity of heavy metals to microorganisms can reach a high level. In a certain range, microorganisms can reduce metal oxides. Fermentation is a simple and effective fertilizer manufacturing process, which is conducive to the development of ecological agriculture. The organic fertilizer production equipment processes the waste into compost and further processes it into organic fertilizer.
Main ingredients: fruit dregs, dry bagasse, mushroom dregs, distiller's grains, beer dregs, sugar dregs, vinegar dregs, starch dregs, cassava dregs, soy sauce dregs, tofu dregs, delicacies dregs, oil dregs, oil cake dregs, cotton rapeseed dregs, sludge, brewery's dregs, leftovers, animal excrement, etc.
Excipients: Crop straws, leaf weeds.
In the fermentation process, the compost needs to be turned over. The double screws compost turner is suitable for large-scale organic fertilizer factory to ferment and compost. Generally, when the composting temperature exceeds the peak value and the temperature decreases, the turner can mix the inner materials with the outer materials, and remix the materials with different decomposition temperature. If the humidity is not enough, some water can be added to promote the compost fermentation.
In the process of composting, the death of various organisms and microorganisms, substitution and material transformation are carried out simultaneously. From any point of view, these reactions can not be completed in a short time, so even if the temperature, humidity, humidity and microorganism are well controlled, composting still needs 45-60 days. We provide the compost processing equipment, organic fertilizer granulator will ferment the compost into granules, increasing the value of fermentation products.
The organic fertilizer production line is a complete set of organic fertilizer production equipment, which can improve the output and quality of organic fertilizer. Some users do not know how to configure the organic fertilizer production line, and what conditions are required for the installation of organic fertilizer production equipment. The following professional fertilizer machine manufacturers have sorted out the following information for your reference:
According to the process stage, the process of granular organic fertilizer production line includes: crusher, compost turner, mixer, organic fertilizer granulator, drying and cooling system, screening machine and coating machine.
The technological process of powdered organic fertilizer includes: 1. Fermentation. 2. Crushing. 3. Screening. 4. Packaging.
For the construction project of small-scale organic fertilizer production line, environmental protection policy requirements shall be considered. Environmental protection is not only the desire of the people, but also the demand of the development of agriculture and animal husbandry for environmental maintenance.
The source of raw materials, the surrounding of raw materials, determines the location, investment and transportation investment of the site.
The type and type of raw materials determine the detailed equipment to be used in each process and affect the investment price of equipment, etc.
Production scale: the annual output of small-scale organic fertilizer equipment ranges from 3000 tons to 20000 tons. The output determines the capacity requirements of the equipment, thus affecting the price, etc. Disc granulator machine is suitable for small output and organic fertilizer granulator can be selected for large output.
The recycling of resources mainly relies on the recycling of a variety of agricultural non-point pollution wastes, such as making fuel and electric energy raw materials first, and the waste biogas residue can be used to process organic fertilizer raw materials.
The technology of small-scale organic fertilizer production line can also be used to process feed.
Construction site: It is necessary to determine the production site size and site size investment according to the planned production scale. The most important thing to install organic fertilizer equipment is to adapt to local conditions. A good organic fertilizer production line is not only a guarantee of output, but also a guarantee of quality. Although the organic fertilizer equipment is only a combined process, the convenience brought to people is unimaginable.
Due to the strong support of national policy for organic fertilizer production line, organic fertilizer has been widely used in the agricultural field, and the use of organic fertilizer by agricultural growers is also very common. Organic fertilizer raw materials and production and processing of organic fertilizer have formed a very mature industrial chain, and the market demand is also expanding. These market quotations also led to the enthusiasm of agricultural personnel to invest in fertilizer manufacturing equipment.
The development of organic fertilizer production line benefits from the continuous expansion of market demand for organic fertilizer, and the application of organic fertilizer is due to the gradual strengthening of people's awareness of green environmental protection. In the early stage of agriculture, the pursuit of yield and the vigorous application of chemical fertilizers have already caused damage to the land. The soil activity is reduced and the soil hardens seriously. Although NPK fertilizer production line provides multi nutrient compound fertilizer, it can not offset the effect of organic fertilizer. At this time, people found that the early organic fertilizer, that is, livestock manure, straw compost, can alleviate this problem, so organic fertilizer began to popularize.
In fact, organic fertilizers have indeed solved a series of soil problems caused by excessive application of chemical fertilizers, which has allowed potential farmers, breeders and investors to see potential business opportunities. Organic fertilizer manufacturing machine have begun to be applied in China, and market demand has continued Increase, bring considerable benefits to investors. Internationally, more and more people are investing in organic fertilizer production projects.
In the production and processing of organic fertilizer, compost fermentation is required. For the treatment of manure waste, although the process flow used in the world is roughly the same, namely solid-liquid separation, oxygen-consuming fermentation. However, for the aquaculture industry operating under low profit, the investment required to construct such manure treatment facilities is too large and the operating costs are too high. The compost turning machine facilities have low investment, low operating cost and high efficiency. This method of manure treatment has become the fundamental solution to the pollution of the breeding industry.
How many times a year is suitable for banana to apply fertilizer? Why should banana be fertilized? Banana growing rapidly, high temperature and rainy weather is the best banana planting season, easy to fertilize. Banana must be fertilized frequently with a small amount and repeated application in principle. Organic fertilizer manufacturing machine can meet the fertilizer demand of banana.
In recent years, the amount of banana fertilization in China is generally higher than before, ranging from 5-9 times to 10-20 times a year. How many times a year is appropriate. There have been experiments on banana fertilization frequency. The results showed that the banana with more fertilization times grew better and the yield increased by about 10%. Multiple fertilization can reduce the loss, improve the utilization rate and make full use of the fertilizer efficiency. It is more obvious to fertilize the banana garden in sandy soil. Based on the above situation, we think that the fertilization of banana is more suitable for 12-15 times a year.
Organic fertilizer production equipment is suitable for processing banana and other fruits and vegetables. Due to different raw materials and products, the fertilizer manufacturing equipment is different. Fertilizer production process can be divided into different tonnage according to different output. Customers can choose according to their own production demand. Generally speaking, organic fertilizer and NPK fertilizer production line includes feed system, drying system, screening system, mixing system, crushing system and granulation system, which is an integrated fertilizer granulation equipment.
In normal work, in order to prevent instability and low output of the organic fertilizer manufacturing machine, to ensure the stability and good performance of its entire working state, it is necessary to ensure that there are zero problems in each component and system, and the entire the equipment is stable. Including the inspection of the indicator light before use, the operation of each component, the abnormal noise detection of mechanical equipment, etc., must be confirmed in advance. However, it is worth mentioning that the new organic fertilizer pelletizer can achieve long-term quality work with one maintenance, and the maintenance is simple, saving time and effort.
A whole organic fertilizer production line from Tianci fertilizer equipment factory to Xinjiang, China, has been completed and can be put into use now. Let's introduce the main organic fertilizer machine.
Compost turning machine. The bearing seat of the walking device is fixedly connected to the walking frame, the two connecting shafts equipped with the walking wheel are fixedly connected in the bearing seat, one end of each connecting shaft is connected with one end of the connecting shaft through the coupling, and the two output shafts of the reducer are respectively connected with the other end of the two connecting shafts through the coupling. The compost turner machine moves on the track to realize automatic processing.
Horizontal mixer
Semi wet material crusher, this series of semi wet material crusher is a professional semi wet material crusher researched, improved and manufactured repeatedly by our factory's scientific research personnel in combination with domestic and foreign crushing technology and years of production experience. This machine has completely solved the problem of crushing organic matter with high water content. The successful development of the machine has played a key role in shortening the technological process, reducing equipment investment and saving operating costs for the production of bio organic fertilizer and compost.
Fertilizer granulation machine. According to the different production process and raw materials, different pelletizer should be selected. Our factory provides disc granulator machine, rotary granulator, roller granulator, organic fertilizer granulator and flat die pelleting machine.
Drum screening machine is a common equipment in the production of compound fertilizer. It is mainly used to separate the finished product from the returned material. It can also realize the classification of the finished product and make the finished product evenly classified. This machine is simple in structure, convenient in operation and stable in operation.
Automatic packing scale. Automatic bag type packing machine, instead of manual packaging, realizes packaging automation for large enterprises and small and medium-sized enterprises. As long as the operators put hundreds of bags in the bag taking part of the equipment at one time, the mechanical grasp of the equipment will automatically take the bags, print the date, open the bags, signal the metering device, and blanking, sealing and output. Packaging machine effectively improves the production efficiency, saves labor costs and management costs, and greatly reduces the cost.
This set of fertilizer manufacturing equipment can also be used to process compound fertilizer. We can also design NPK fertilizer production line according to the site. The equipment composition is roughly similar to the organic fertilizer production line.
There are various kinds of fertilizers on the market, some of which are of good quality and some of which are not. It is suggested to use the organic fertilizer produced by the big brand fertilizer factory, because they have efficient compost turning machine, mature fermentation process and perfect organic fertilizer production line.
In the initial treatment of organic fertilizer, the raw material is composed of a variety of natural beneficial microbial groups, such as bacteria, filamentous bacteria, yeast, actinomycetes, etc., for aerobic fermentation and decomposition. In the process of fermentation, all kinds of microorganisms form strong biochemical reaction in the process of rapid and large-scale propagation, and also consume a lot of oxygen, so it is necessary to turn the reactor to deal with fermentation materials. Compost fermentation completes the deodorization, maturity, insecticidal, sterilization and nutrient transformation of organic materials to achieve harmless and resource-based treatment.
During the fermentation of organic fertilizer, all kinds of materials need ventilation fermentation, so it is better to increase oxygen supply by compost turner, turn over frequently and mix well. Otherwise, it will lead to anaerobic fermentation and affect the effect. Generally, it is better to hold a handful of materials tightly with hands to meet the requirements of water content. If the water mark is found on the finger seam but no water is dripping, it will be scattered when falling on the ground. If it is too dry or too wet, it is not conducive to fermentation. And it does not need to add auxiliary materials such as brown sugar water. In the fermentation process, attention should be paid to the fermentation site. In summer, the place with ventilation and shade should be chosen as the fermentation site; in winter, the place with leeward, sunny or indoor should be chosen.
The control of organic fertilizer fermentation process must be done according to the requirements of the manufacturer. For example, whether ventilation and aerobic fermentation should be carried out, whether there are strict requirements for water content, whether auxiliary materials should be added for fermentation, whether organic fertilizer granulator should be used for further processing, and what should be paid attention to, etc.
If we do these things well, we can produce high-quality organic fertilizer. High quality organic fertilizer needs to be pelletized, and the organic matter and nutrient are mixed into particles by disc granulator machine. If you have any questions about the equipment for producing organic fertilizer, you can contact our technicians, who will answer them for you.
Organic fertilizer fermentation equipment can easily produce organic fertilizer which is popular with customers. As a special machine for making organic fertilizer, the market of organic fertilizer fermentation equipment is very broad. This series of high-temperature fermentation equipment for organic fertilizer is a turnover machine independently developed by Tianci company. It can match the organic fertilizer production equipment according to customer demand and capital capacity, and 2-4 workers can complete continuous production. The following is a detailed explanation of the advantages of organic fertilizer fermentation equipment.
1. Low energy consumption
It is easy to operate and has low energy consumption. When fermenting, the temperature is 80-100 ℃, completely killing pests and harmful bacteria, and eliminating crop pests and diseases from the root.
2. Short processing time and strong compatibility
The treatment time of the dumper is short each time, and the organic wastes such as waste fungus bag, Chinese medicine dregs, dead branches, vegetable leaves, sludge, chicken manure, cattle manure, pig manure, kitchen waste, etc. are treated on the same day, which can produce organic fertilizer and biological fertilizer that meet the standards, and meet the requirements of industrial promotion.
3. High conversion rate
After high temperature and rapid fermentation of organic fertilizer, the conversion rate can reach 95% of the amount of organic waste.
4. The operation of the turner machine is simple and safe
The operation of the compost turning machine is simple, the machine is operated automatically, and the workers can work after simple training. The equipment is equipped with various safety protection measures, which can effectively prevent various mechanical, electrical and personal safety accidents.
5. Recycling waste in line with environmental requirements
High temperature and rapid fermentation of organic fertilizer, after dedusting, deodorization and sewage treatment, the discharge of waste gas and waste water meet the environmental standards, without secondary pollution. The dumper has carried out thorough harmless treatment of waste in the production process.
Tianci fertilizer equipment factory provides fermentation turning equipment, complete set of organic fertilizer production equipment, compound fertilizer equipment, disc granulator machine, rotary drum granulator, flat die pellet mill, organic fertilizer granulator. We have advanced technology and equipment, strong technical force, with the ability of R & D, manufacturing and installation of large-scale equipment.
Small scale organic fertilizer production line uses organic waste to produce organic fertilizer, which is also the trend of fertilizer industry in the future. At present, due to a large number of greenhouse gases emitted by human activities, the global climate is undergoing dramatic changes, which seriously affect the natural environment and human survival. Since the Copenhagen global climate change summit, promoting energy conservation and emission reduction, and developing low-carbon economy have become the consensus of all countries in the world. Organic fertilizer production equipment deals with organic solid waste, promotes ecological circulation and protects the environment.
In the process of rapid economic and social development, China has paid a heavy resource and environmental price. Faced with huge pressure to reduce greenhouse gas emissions, and under the premise of ensuring the future economic and social development goals, we transform the economic growth model and energy consumption model, take a new industrialization path, promote energy conservation and reduction, achieve low-carbon development, and build low-carbon society.
However, the adjustment of industrial structure and the development of new energy industry is a long-term process, so at least in the short term, small-scale organic fertilizer production equipment in order to promote low-carbon development, energy conservation and emission reduction is more direct and effective.
At present, the production of chemical fertilizer has the characteristics of high energy consumption and high pollution discharge, and the use of organic waste (animal and plant residues) to produce organic fertilizer is a resource-based way to make full use of the nutrients and values of waste. Fertilizer plants use organic fertilizer granulator and other fertilizer machines to process waste into organic fertilizer products, which to a certain extent reduces the pressure of environmental pollution caused by waste discharge.
In terms of agricultural demand, NPK fertilizer production line only processes compound fertilizer, which can not meet the agricultural and ecological requirements. Under the environment of energy conservation and emission reduction advocated by the whole society, small-scale organic fertilizer production equipment makes full use of organic waste to develop organic fertilizer, which reflects the inevitable trend of fertilizer industry in the future.
Chicken manure is a kind of high-quality organic fertilizer after thorough fermentation. The nutrient content of chicken manure is very rich, not only a large amount of organic matter, but also a high content of three elements of nutrients, so it is an efficient organic fertilizer. After the raw material is subjected to high temperature and fermentation through chicken manure organic fertilizer production equipment, it can basically degrade 60% ~ 70% of antibiotics in chicken manure, reaching the requirements of harmless treatment.
Keeping proper moisture content during composting is the primary condition for successful composting. The reasonable moisture content of compost fermentation is 40% ~ 60%, and 50% ~ 60% is the best value. If the moisture content is too high, it will hinder ventilation and the temperature will not rise. The decomposition rate is obviously reduced, which is not conducive to the growth of aerobic microorganisms and easy to stink gas after anaerobic state. Low moisture content can not meet the needs of microbial growth, and organic matter is difficult to decompose.
If the professional organic fertilizer production line is not used for thorough fermentation of chicken manure, when the appropriate temperature and humidity are reached, the chicken manure will start to ferment, and the heat generated will burn seedlings, rotten roots, black roots, yellow leaves and yellowing, and even lead to plant death in serious cases. Especially in winter and spring, the greatest potential safety hazard is the application of chicken manure. Because of the high temperature in the greenhouse, chicken manure fermentation will emit a lot of heat, leading to root burning.
The compost turning machine ensures the circulation of air during the fermentation process. The turner machine has a deceleration drive system, agitating components, and a fixed balance system. The working mode of the pile turning machine is: the instruction time for automatic turning can be set up every day. The machine starts to operate. When the operation reaches the end, it will touch a rotary switch. The machine will crawl back. When it reaches a fixed position, it will automatically stop and disconnect the power supply.
To remind you, it is better not to buy manure that has not been treated by farms directly. Organic waste must be treated by professional fertilizer manufacturing equipment before use. The organic fertilizer sold on the market is highly efficient organic fertilizer which has been fermented, decomposed and processed by machines such as disc granulator machine. Therefore, we need not worry about the quality of organic fertilizer.
Fertilizer production line equipment is not a single equipment, many customers will ask our price when they call for consultation? How many devices, dear? We will patiently answer: whether it is NPK fertilizer production line or organic fertilizer production process, they are composed of a variety of equipment, which is a whole flow process. We can choose different equipment to integrate a production line according to your production needs and actual situation. And the production capacity is different, the equipment model is different, the price is also different.
So, what are the common organic fertilizer production equipment? First of all, let's sort out the whole process of organic fertilizer production: first of all, the crushing of organic fertilizer raw materials. After the raw materials are crushed by a grinder, the fermentation and composting equipment will be used, and then the organic fertilizer granulator, dryer, cooler, finished fertilizer packaging machine, etc. In the process of fermentation, it is necessary to adjust the ratio of carbon and nitrogen in composting raw materials reasonably, which is an effective way to accelerate compost maturity and improve humification coefficient. In general, the best range of C / N is 25:1 ~ 30:1, and the reasonable range is 20:1 ~ 40:1.
In the whole process of organic fertilizer production equipment processing, the equipment in each link is not invariable. Customers can choose different equipment composition according to their own economic conditions and final product requirements, such as organic fertilizer granulator, disc granulator machine, rotary drum granulator, stirring-tooth drum granulator, flat die pellet mill, etc. Therefore, the whole set of organic fertilizer production line collocation, are also very different.
At present, due to unreasonable chemical fertilizer variety structure, backward fertilization technology, fertilizer management and other factors, farmland in many countries and regions is hardened and soil acidification, which aggravates the soil non-point source pollution, seriously endangers the quality and safety of agricultural products and hyperthyroidism of consumers. Green food planted by organic fertilizer is favored by people. Organic fertilizer manufacturing machine has broad market space and development prospects.
Manure composting is a necessary link in organic fertilizer production. We are specialized in the manufacture of fermentation dumper, sheep manure turner machine, cow manure turner, chicken manure turner, livestock manure tipper, trough turning machine, compost windrow turner, self-propelled turning machine, material fermentation equipment, organic fertilizer tipping machine. As a manufacturer of fertilizer manufacturing equipment, here introduces the hot selling turner equipment.
As the whole equipment moves forward, the chain plate rotates continuously, so that the materials in the tank can be tossed and transported to the rear for re stacking. After one stroke of operation along the tank, the hydraulic system lifts the overturning part to a height that does not contact with the material, the trolley moves horizontally for a wide distance, and the working frame retreats to the initial end of the fermentation tank, and then the overturning part returns to its original position and goes deep into the tank to start the next operation.
With an annual output of 5000 tons of organic fertilizer from dairy cattle manure, four 50m long parallel fermentation tanks are needed. The fermentation temperature was 50 ℃ after 1 day and 70 ℃ after 3 days, and kept for two to three weeks.
The compost treated by turner machine has good quality of organic fertilizer and long duration of fertilizer effect of granular fertilizer. The compost after fermentation is pelleted by organic fertilizer granulator, which can be sold at a higher price in the market.
We are modern fertilizer machine manufacturer in China. Our main products are compound and bio-organic fertilizer granulator machine, [compost turning machine](https://www.fertilizergranulator.com/...
