tian ci
This is detailed information about the fertilizer granulator machine
Organic fertilizer granulation equipment is the primary and necessary granulation equipment in feed processing and manufacturing of npk fertilizer and compound fertilizer. In the processing of raw materials, granulator can normal task production, which directly affects the economic benefits of production enterprises is directly related, so the accurate operation of granulator is very important.
NPK fertilizer granulator with high degree of automation has extrusion granulation equipment, and then the organic fertilizer wet granulation machine, rotary drum granulator and other equipment also meet the processing needs of different people in different aspects, and the granulation equipment in organic fertilizer processing equipment is becoming more and more abundant.
Flat die extrusion granulator, the representative product of extrusion granulation process, has a large market. It can be formed at room temperature without drying, and can realize automatic production without manual operation, which is highly praised by most users. Flat die pellet mill has also rapidly become a star product in the organic fertilizer production and processing industry.
The important principle of compound fertilizer production by rotary drum granulator is to reduce the addition of water during granulation as much as possible, and moderately increase the temperature and solubility of materials, so as to reduce the heat consumption, improve the qualified rate of pelletizing, increase the output and reduce the production cost.
As an important molding process in the production and processing of organic fertilizer, fertilizer granulator has a great impact on the organic fertilizer manufacturing process. The strength, uniformity and size of finished organic fertilizer particles are affected by the granulation equipment. Therefore, we will pay special attention to the selection of granulator when applying organic fertilizer granulation equipment to produce organic fertilizer. We need to pay attention to the market In order to make the right choice, we must have a thorough understanding of the basic equipment.
Double Roller Press Granulator is applicable to wide range. Double Roller Press Granulator without drying process, room temperature granulation, a molding , less investment, quick effect, good economic returns.
This new type organic fertilizer granulator series is a new patented product researched and developed by our company and the Agricultural Machinery Research Institute. This new type organic fertilizer granulator adopts new design and manufacturing technology.
The organic fertilizer ring die granulator machine is one of the main organic fertilizer production equipment produced by our company.It is mainly used in organic fertilizer, compound fertilizer and feeding processing industry.
Disc granulator is convenient for intermittent continuous production, which greatly reduces the labor intensity and improves labor efficiency.Pan Granulator rate is more than 90%.
Fertilizer Rotary Drum Granulator Manufacturer in China.The Rotary Drum Granulator has the characteristics of high ball strength, large output, low power consumption, low maintenance cost.
Flat Die Granulator can achieve pure organic granulation,Flat die Press Fertilizer Granulator does not need add binder,the granulator can use for low-temperature granulation material, such as biological fertilizer, organic fertilizer, compound fertilizer.
We Are the Professional New Type Two In One Organic Fertilizer Granulator Manufacturer in China.Organic Fertilizer Combination Granulator,Compound Fertilizer Combination Granulator.the combined type granulator machine is a new patented fertilizer granulator developed by our company and the Agricultural Machinery Research Institute.
Rotary drum granulator is mainly a kind of NPK fertilizer granulator. After steam, basic fertilizer plus phosphoric acid or nitrogen solution, phosphorous ammonia slurry and other slurry chemical reaction, the granulator becomes a usable compound fertilizer product. With the high utilization of compound fertilizers, the application of rotary drum dryers is becoming more and more widespread.
As the key equipment for NPK and organic fertilizer production line, drum granulators are mainly used as compound fertilizer equipment. Both hot and cold granulation and high, medium and low concentration compound fertilizers are suitable for large-scale production of drum granulator machine. Perform necessary operations on the materials to be processed use steam and heating to adjust humidity, increase the temperature of the granulated material itself, reduce the moisture content of the granulation, reduce the load on the dryer, improve work efficiency, and add materials from the feeding end. Through the role of the inside of the cylinder and the special structure inside the cylinder, it is made into granules, and finally flows out through the discharge port, and the material is processed into a specific shape by a rotary granulator.
The drum pelletizing rate can reach 90%, and the equipment is simple to operate, flexible in work, and easy to maintain. The specific advantages are as follows:
1. Increase the temperature of the material during the operation of the rotary granulator, so that the moisture content of the material after pelleting is low, and the drying efficiency is improved.
2. Rotary drum granulator is lined with rubber engineering plastic, and the raw materials are not easy to stick to the cylinder, and it has the function of anticorrosion and heat preservation.
3.Ultra-high molecular weight polyethylene is used to build the lining of the granulator equipment, which eliminates the phenomenon of sticking walls of materials and reduces the labor intensity of workers.
4. The drum granulator has large output, low power consumption, low maintenance cost and long service life.
Rotary drum granulator, as a forming machine that shapes materials into a specific shape, has become efficient production equipment in the compound fertilizer industry by virtue of its high-yield operations in compound fertilizer production applications.
Most of the granulators used in the fertilizer production line are rotary drum granulator and disc granulator. Due to the large output and flexible use of the drum granulation equipment, it is the first choice for granulators in compound fertilizer production equipment.
A set of standard drum granulation equipment includes granulation cylinder, front and rear roller device, feeding and discharging device, transmission device, gear cover, etc. The structure and principle are as follows:
1. Cylinder: All the granulating equipments in the general compound fertilizer production equipment are horizontal rotary cylinders, and the interiors of the composite granules contain staggered and different angles from front to back. At the feeding end, a door ring and a spiral copy board are provided for preventing the dumping, and a belt for supporting is installed on the outside of the feeding end, and the cylinder is supported on the supporting device by the front and rear belts. The working temperature setting is generally 350~380 degrees, and can be designed separately if there are special requirements.
A retaining wheel is arranged on the rear idler device to control the axial sway of the cylinder, and the rotation of the cylinder is rotated by the transmission device through the pinion gear fixed to the cylinder gear.
The basic fertilizer and the return material of organic fertilizer production line are mixed to some extent during the transportation and lifting process. And the mixture in the feed hopper is fed to the rotary drum granulator according to a certain feeding speed.
At the same time, saturated steam is introduced under the material layer, that is, the temperature of the material is increased, and the material is humidified. The material forms a rolling bed by the friction generated by the rotation of the drum granulator. The squeezing force generated by rolling causes agglomerates of materials containing a certain liquid phase into small particles, which become cores and gradually adhere to the surrounding powder to form larger particles.
The above is the structure and working principle of the rotating drum granulating equipment in the compound fertilizer production line. Zhengzhou Tianci Machinery is a professional fertilizer machinery manufacturer, providing you with quality fertilizer granulator products and services used in the fertilizer manufacturing. Welcome to inquiry.
Can NPK compound fertilizer be mixed with fermented and decomposed organic fertilizer? The answer is: of course. Fertilizer is a very important link in traditional agricultural production, and the way of fertilizer collocation is mostly. Now fertilizer granulator manufacturers will introduce the function of mixing organic fertilizer and compound fertilizer for you.
When the straw is returned to the field and the immature organic fertilizer is applied, adding chemical nitrogen fertilizer can avoid the slow supply of crop due to the early nitrogen deficiency, and the nitrate nitrogen and ammonium nitrogen need to be provided at the same time in the mature stage of cereal crops, which can be achieved by organic fertilizer.
Adding organic fertilizer to fertilizer production line can reduce some adverse side effects of fertilizer. If NPK fertilizer is mixed with organic fertilizer, the problem will not occur. In addition, if the physiological acid fertilizer is applied alone for a long time, it will make the soil become acid, and produce too much active iron, active aluminum and other harmful substances, which will cause toxicity to crops. But mixed application with organic fertilizer can increase the buffering performance of soil and prevent soil acidification. In fact, fertilizer plants often mix organic fertilizer with NPK fertilizer, and use rotary drum granulator to make organic compound fertilizer particles.
The mixed organic compound fertilizer can increase the nutrient content of the crop nutrient organic fertilizer, the fertilizer effect is stable andThe mixed organic compound fertilizer can increase the nutrient content of the crop nutrient organic fertilizer, the fertilizer effect is stable and long, there is more organic matter, it can improve the content of the soil organic matter, improve the physical and chemical properties of the soil. It can not only supply crops, but also soil microorganisms with nutrients such as nitrogen, phosphorus, potassium, vitamins and growth hormones. After the application of organic fertilizer, the enzyme activity of soil increased, which was beneficial to the transformation of nutrients.
Mixed fertilizer improves fertilizer efficiency. Fertilizers such as superphosphate and trace elements are fixed by the soil and fail after being applied to the soil. Mixed use of chemical fertilizer and organic fertilizer, because it reduces the contact surface with the soil and reduces the fixation of nutrients, organic fertilizer can increase the solubility of phosphate rock, which is better under paddy field conditions.
In the fertilizer production line, the chemical fertilizer and organic fertilizer are mixed and processed. When applied in the soil, the chemical fertilizer can be absorbed and stored by the organic fertilizer to reduce the loss. In addition, chemical fertilizer mixed with organic fertilizer can also promote the maturity of organic fertilizer and improve the fertilizer efficiency.
At present, NPK fertilizer granulator is widely used in organic fertilizer granulation. It is used in animal manure, wet compost, green manure, sapropel peat, cake fertilizer, urban domestic waste, etc.
After purchasing organic fertilizer raw materials, the materials will agglomerate. According to the market research, there are some agglomeration problems in the granulation of roller extrusion granulator or new type organic granulator. However, organic fertilizer production line packaging particles, should be qualified products without caking. How to solve the problem?
Raw materials of organic fertilizer granulation process may be affected by fecal storage and transportation. In addition, it is related to weather and other aspects. For example, on rainy days, the surface of raw materials will get wet. It then becomes larger and more extensive, leading to caking. It is agglomerated because of improper long-term storage and transportation.
We can easily solve the problem by understanding the causes of the agglomeration of organic fertilizer particles. With waterproof and breathable packaging, organic fertilizer particles are not affected by air and humidity. You can also use a fertilizer dryer to dry organic fertilizer particles. The organic fertilizer coating machine is used to increase the coating process so that each particle surface has a special protective film to prevent the impact of external air humidity on the finished particles. This can solve the caking problem better.
We have designed a variety of NPK fertilizer granulators, including double roller granulator, disc granulator, rotary drum granulator, flat die pellet mill, etc. They can be used to produce organic fertilizer, organic compound fertilizer, bio organic fertilizer, compound microbial organic fertilizer, humic fertilizer, etc. NPK granulator, reasonable structure, high degree of automation, no workers can produce organic fertilizer particles. The granulation rate of the fertilizer granulator is 99%, and the finished product rate is 98%. It will not affect the granulation of raw materials with high crude fiber content. It has a low moisture content during granulation. When you dry organic fertilizer particles, they only need to be dried at the right temperature. During the granulation process of NPK fertilizer, beneficial microorganisms are retained, which can effectively ensure the survival of bacteria.
The equipment of Tianci fertilizer machine manufacturer is solid and durable, and NPK fertilizer granulator is suitable for different kinds of raw materials. There are many advantages in using our complete set of organic fertilizer production line equipment to make particles.
The double screw horizontal mixer makes the materials fully mixed, thus improving the mixing uniformity. The machine adopts a novel rotor structure, the minimum clearance between the rotor and the bright body can be adjusted to close to zero, which effectively reduces the residual amount of materials, and can break large materials. The overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.
The compound fertilizer crusher effectively solves the problem that the compound fertilizer raw materials are easy to absorb moisture and agglomerate, and makes the next step of the rotary drum granulator more convenient. The high-strength wear-resistant hard alloy chain plate with synchronous speed is used in the crushing process. The design of the inlet and outlet is reasonable, the crushed materials are uniform, not easy to stick to the wall, and easy to clean.
Roll granulation production process does not need any additives, dry powder can be directly extruded granulation. The particle strength and particle size can be adjusted by adjusting the distance of the opposite roller and changing the opposite roller to control the particle strength of the finished product; the friction coefficient of the opposite roller of the opposite roller extrusion granulator is small, which can be operated circularly to realize continuous production; the output of the finished product is high, the temperature rise is low, there is no drying process, and the granulation is carried out at room temperature, One time forming; complete set of equipment, reasonable layout, advanced technology, low energy consumption, environmental protection and pollution-free.
The polishing machine can grind and polish the cylindrical particles formed by the flat die granulation mechanism into spherical particles. Strengthen the shape of particles, reduce the relative water content of particles, and balance the roundness and evenness of particles.
Granular fertilizer products with high price, good fertilizer effect and less ecological pollution are generally accepted by planting parks and fruit and vegetable bases. Moreover, the fertilizer has a beautiful appearance, is suitable for large-area sowing and application of machines, and has a wide range of uses. More and more investors will consider granulation when purchasing organic fertilizer production line.
NPK fertilizer granulator is an important process in fertilizer production and processing, which is used to granulate NPK after preparation and various organic substances after fermentation. The forming rate of the fertilizer granulator is a direct reflection of the quality of the fertilizer production equipment, and also determines the customer's profit. First, the material is made into granules by a granulator, and then the granules are made into small spheres through the equipment, which greatly increases the density during the compression of the granules, so it is not easy to loosen during the rolling process, ensuring different materials High molding rate.
Organic fertilizer granulator has a high granulation rate and stable operation, which greatly reduces the manufacturing cost. In addition, the equipment itself is durable, has a long service life, and a stable base design makes its operation more stable. It has become the ideal choice for the majority of users. Grain equipment. The fertilizer granulator we designed breaks through the conventional organic granulation process. Before granulation, the granules can be processed without drying or crushing the raw materials. The qualified granulation rate is as high as 80-90% or more, adapting to many different The formula can save a lot of energy.
Safety inspection is an effective means to understand the operation status of fertilizer granulator and predict the operation changes of fertilizer granulator. Its basic purpose is to avoid the failure or accident of safety equipment and ensure the safety of production and operation. The daily maintenance of fertilizer production line shall be carried out on time to ensure the normal operation of fertilizer production.
Check any materials, tools and debris stacked on the high angle belt conveyor line before going to work every day. If there is any debris on the chain, normal operation will be affected;
Observe whether the control part of the equipment is burnt out and whether the emergency stop button is allowed to start the operation position;
The fertilizer product after granulation can improve the absorption and utilization rate of fertilizer. After application, the root system of crops is developed, the plants are strong and leafy, which can effectively promote the germination, growth, flowering, fruiting and maturity of crops, and increase production significantly. Obviously improve the appearance color of agricultural products, increase the sugar content of sugarcane and sugar beet; increase the sweetness of melon and fruit, good taste, good taste, high quality, long preservation period.
With the increasing competition of global technology and economy, as well as the further strengthening of people's awareness of using resources, improving product quality and strengthening environmental protection, the technical requirements of manufacturing of npk fertilizer are becoming higher and higher. Fertilizer granulation is not only the core of fertilizer processing, but also the key to determine the shape and efficiency of fertilizer. Organic fertilizer granulator is developing towards large-scale equipment, diversified functions, high-efficiency production and automatic control system.
With the progress and development of science and technology, the advantages of large-scale production equipment are more and more obvious. At the same time, the application of computer technology and accurate stress analysis technology promotes the development of mechanical structure design and manufacturing technology, and provides a solid technical guarantee for the large-scale granulation equipment.
The structure design of the equipment is reasonable and compact. While ensuring the quality, we try our best to reduce the manufacturing cost of NPK fertilizer granulator, reduce the floor area and improve the efficiency.
The powder treatment project is a multi unit operation system project. The selection of granulation equipment can reduce the intermediate process and save investment. It is required that the functions of powder granulation equipment should be diversified.
The fertilizer granulator we designed not only meets the needs of organic fertilizer, but also saves energy, is durable, has low maintenance and repair costs, and reduces product costs. The optimization of power equipment and driving methods can save energy to a certain extent. The adoption of these technologies indicates that high efficiency has become one of the goals pursued by the design of fertilizer granulation machines.
The automatic control can ensure the flow operation of the fertilizer production line and reduce the labor intensity of the operator. It is important to ensure the accuracy and real-time feedback of the production process, improve product quality, and reduce equipment failure rates.
In recent years, China has been actively facing the development trend of fertilizer market and the continuous driving of macro-economy, which makes the market demand of compound fertilizer production equipment industry relatively vacant. Compared with the active compound fertilizer market, the lack of technical innovation of fertilizer production line has undoubtedly become an urgent need for breakthrough and improvement of compound fertilizer industry.
At the present stage, although a number of relatively advantageous subjects have emerged in China's market, they are at the forefront of the industry development with their strong technology research and development ability, high-quality compound fertilizer products and advanced management mode, and become the vanguard subject in the international development of the market; the outflow of these leading innovative subjects will promote the rapid development of compound fertilizer equipment. NPK fertilizer manufacturing process also provides technical support for high quality special compound fertilizer.
Tianci fertilizer machine manufacturer has a professional technical team to design organic fertilizer manufacturing process. It constantly innovates the technology of fertilizer granulator, and is committed to providing suitable fertilizer production line to fill the market demand gap of compound fertilizer equipment industry.
We supply the market with innovation as the main body, providing compost turning machine, pulverizer, granulator and packaging machine. Our fertilizer equipment products effectively promote the exchange and cooperation between domestic enterprises and provide an important platform for casting and strengthening China's advantages.
The emergence of compound fertilizer production lines is actually very important for agricultural development. Provides a variety of fertilizer products for a single fertilizer market, supplementing the diverse needs of crops. Fertilizer granulator is also constantly innovated and used in the compound fertilizer production industry. Compound fertilizer equipment has developed rapidly to promote agriculture.
The composition of organic fertilizer is complex, so it is very important to be reasonable in application. The manufacturer of fertilizer granulator equipment suggests that we pay attention to the following two points.
1. Organic fertilizer should be fully decomposed before application. If some animal manure, such as pig manure, cattle manure and sheep manure are directly applied to the soil without fermentation and decomposition, the decomposed organic fertilizer in the soil will be decomposed and fermented by microorganisms, and the ammonia gas produced will easily cause crop root burning, and some will breed weeds and spread diseases and insect pests.
We advocate the use of compost turning machine to fully ferment the manure before application. The compost is moistened with water and put into the fermentation tank to make the temperature reach 35-40 ℃. When the manure is fully fermented at high temperature, it can kill the eggs and weed seeds in the compost, which is safer and more effective.
The fertilizer made by the NPK fertilizer manufacturing process cannot alleviate soil problems, and organic fertilizer has a great effect on fertilizing the soil. Therefore, organic fertilizer should be used as a base fertilizer and mixed evenly in the soil to integrate with the soil. When applying organic fertilizer during the growth period, it should be applied in trenches or in a hole. After application, cover the soil and must not spread it on the ground. Leafy vegetables generally should not be sprayed with high-concentration liquid organic fertilizer as foliar fertilizer.
Granule making machine is the key part of NPK fertilizer manufacturing process. Sometimes, in order to save costs, some enterprises often just choose the granulation equipment suitable for production. Granulator is a machine which granulates animal manure, straw, wood and other materials into solid particles. So today, granulators are used not only in industry, but also in chemistry and agriculture.
According to our research on NPK fertilizer granulator in the market, pelletizing equipment includes organic fertilizer granulator, disc pelletizer, rotary drum granulator, pulverized coal granulator, etc. Do your homework before buying the right granulator. In fact, when choosing a granulator, consideration should be given to the raw material, moisture content of the material, shape and size of the particles and other issues.
In chemical fertilizer industry, granulating machine can be divided into two parts: Organic fertilizer granulator and compound pellet granulator. By studying many fertilizer granulators on the market, most of them are as follows:
Organic fertilizer granule making machine: new type organic fertilizer granulator, double die extrusion pelleting machine, flat die pellet mill.
Compound fertilizer granule making machine: disc granulator, flat die pellet mill, rotary drum granulator.
Disc granulator is widely used in organic fertilizer, compound fertilizer and organic-inorganic fertilizer granulation.
Features of disc granulator:
1. The pan adopts an arc structure, and the output of compound fertilizer can reach 93%.
2. The raw material size of the disc granulator does not exceed 50 mm.
3. The fertilizer granulator has simple structure and convenient adjustment.
When inspecting manufacturers on the spot, we must not only look at the equipment, but also the after-sales service. No matter how good things are, there are inevitable problems. This requires the manufacturer's technical support and after-sales service. Users can choose suitable organic fertilizer production line equipment and suitable granulator models according to the output of their own factories.
Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. is a modern high-tech comprehensive manufacturing enterprise established in 2001 in China.
Our main products are compound and bio-organic ferti...
